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1000mm Hot Rubber Belt Vulcanizing Machine Water Cooling

Qingdao Running Machine Co.,Ltd
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Address: Jiaonan Development Zone Industrial Park Qingdao City,Shandong P.R.China 266400

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Qingdao Running Machine Co.,Ltd

1000mm Hot Rubber Belt Vulcanizing Machine Water Cooling

Country/Region china
City & Province qingdao shandong
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Product Details

1000mm Hot Rubber Belt Vulcanizing Machine Water cooling​

 

 

Introduction of rubber belt vulcanizer :

 

Offering portability and great size versatility for coverage of all splice lengths, whether fabric ply or steel cord belt. These presses disassemble into individual components for ease of transport and maneuverability when splicing in cramped or remote locations. Components are lightweight and easy to assemble.

 

Preparation before vulcanization

 

1. Check the site and choose a place that is convenient for transportation as the work place

 

2. Vulcanization site requirements: flat, wide, clean, dust-free, dry air, water source, adequate lighting

 

3. Remove more than 2 sets of upper roller brackets at the vulcanization operation site (subject to sufficient space to place the vulcanizer)

 

4. Both ends of the belt are tightened with an electric hoist and fixed with a splint.

 

5. Place the base (beam), pressure plate, and lower heating plate of the vulcanizer on the conveyor frame in order, and straighten it according to the angle of the heating plate

 

6. Put both ends of the fixed belt on the lower heating plate, and then start the operation

 

 

 

 

 

Technical Parameters:

 

ModelZLJ-1000*830ZLJ-2000×830
1Applied Conveyor Belts Width≤1000mm≤2000mm
2Belt Jointing width≤830mm≤830mm
3Number Of Pressurized Beams10Pieces10Pieces
4Max. Capacity Pressure2.0Mpa2.0Mpa
5Heating Time≤40 minutes≤40 minutes
6Heating Temperature RangeUp to 199℃Up to 199℃
7Height Of The Pressurized Beam200mm320mm
8Machine Total Power15kw25.6KW
9Heating Plate Size1230*830mm2220x830mm
10Overall Dimension1460*830*600mm2600*830*900(mm)
11Gross WeightAbout 800kgAbout 1300kg
12Cooling Time By Cooling Device15~20mins15~20mins


*  Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
*  Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
*  Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
*  Belt width: from 650mm to 3000mm 200PSI Almex alike Uniform Pressure Bag for Conveyor Belt Press
*  Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
*  Waterbag/ air pressure Press for 100PSI, 200PSI etc.
*  Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
*  100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
*  200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
*  Customization/OEM:Different heating platen size and combination

 

 

 

When vulcanizing joint length: calculate according to formula

 

A=(Z-1)b+Btg30° tg30°=0.5774

In the formula: A-------------length of joint

 

Z--------------Conveyor belt canvas layer number

 

b-------------Ladder length of vulcanized joint (m), generally b=0.15m

B--------------Conveyor belt width (m)

 

 

Portable Water-Cooled Rubber Belt Vulcanizing Machine and heating plates with silicone heating mats have newly been developed and distributed by RUNNING AMCHINE CO., Characterized by highest quality features and application-oriented design, they are suitable for splicing of fabric- and steel cord conveyer belts.

 

 

Main Parts of Rubber Conveyor Belt Vulcanising Machine​ 

ZLJ conveyor belt vulcanizing machines can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a single vulcanizing machine is as following:

Name
Amount
The whole machine
1 set
Ratchet wrench
2 piece
steel pad
1 set
Clamping device
1 set
Electric control box
1 set
Power cable
1 root
Control cable
2 root
Thermal resistance
2 pieces
QL electric water pump
1 set
SD Hand pressure pump (Optional)
1 set
Pressure pipe
2 root
Water cooling system (Optional)
1 set

 

 

 

 

 

 

 

 

 

 


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