CE Approvals Double Layer Roll Forming Machine for Metal Deck And Steel Tile

CE Approvals Double Layer Roll Forming Machine for Metal Deck And Steel Tile

1. Composition of machine

● Manual uncoiler: 1 unit
● Roll forming main machine: 1 unit
● Control panel: 1 unit
● Hydraulic station: 1 unit
● Manual out table: 2 units

2. Details of each composition

● Roll forming main machine
a. Coil width: 1220mm
b. Working speed: 10-12m/min (not contain cutting)
c. Roll station: upper is 20 stations and down is 22 stations
d. Material of roller: 45# forge steel, polished and coated with chrome
e. Material of main shaft: 45# steel, diameter roller: Ф70mm
e. Main power: 7.5kw     
f. Forming thickness: 0.3-0.8mm PPGL, G550MPA
g. Transmission: by single 1.5 inch chains
h. Size of machine: approve 8600*1500*1200mm and need one 40GP container
i. Weight: about 8000Kgs
j. Color of machine: blue
k. Press and cutting:    
    - machine adopt hydraulic cutting
    - hydraulic cutting after forming: cut the sheet after roll forming to required length
    - cutting motion: the main machine automatically stops and the cutting will take place, after the cutting, the main machine will automatically start
    - material of blade: CR12with heat treatment     
    - length measuring: automatic length measuring
    - tolerance of length: 3m+/- 1.5mm

● Manual uncoiler a. Dimensions: 1700*1000*800mm b. Width of feeding: maximum is 1300mm c. Capability: 5 Ton d. Bound of expand &fight: 450-550mm e. Mode of expand & fight: inner expand & fight by manual f. Way of feeding: manual

● Control panel Panasonic a. Voltage, frequency, phase: 380V, 50Hz, 3Phase b. Automatic length measurement c. Automatic quantity measurement d. Computer used to control length & quantity, machine will automatically cut to length and stop when required quantity is achieved e. Length inaccuracy can be amended easily f. Control panel: button-type switch and touch screen g. Unit of length: millimeter (switched on the control panel)

● Hydraulic station  

a. Hydraulic station power: 5.5kw
b. Hydraulic pressure: 10-12Mpa

● Manual out table a. Jointed by 60*40mm tube b. Size: 1000*800*600-1000mm c. One out table with two support roller

4. Technological process

● Uncoiling - Feeding - Roll forming - Cut to length - Product packing manual