T-Core Integrated Inductor Coil Winding Machine With 99% High Yield Rate

Product Description:

T-Core Integrated Inductor Winding Machine

The process flow of the Core Integrated Inductor Winding Machine is as follows:

Magnetic core loading: The Tcore is loaded onto a vibration plate.

Winding: Flat wire is wound onto the magnetic core using a bifilar winding technique. Hot air is applied to promote self-adhesion during the winding process.

Wire Management: The wire is carefully arranged, excess tail wire is trimmed, and then it is securely soldered to the magnetic core.

Unloading: The finished product is discharged according to customer requirements.

The advantages of our Core Integrated Inductor Winding Machine are:

The machine's servo motor is controlled by a bus system, and its key components are manufactured in-house using precision equipment.

Standard parts are sourced from reputable international brands, and key components undergo thorough life-cycle management.

One staff member can handle multiple machines, resulting in labor cost savings.

The machine has a production capacity of up to 9000 pieces per hour.

The yield rate is consistently above 99%.

Additionally, multi-axis simultaneous winding is possible.

Features:

Multi-model matching:

The T-core winding machine has the ability to match with various assembly line production machines such as 1210/1608/2012/2016/2520/0303/0404, and can be customized to fit specific production needs.

High stability:

The T-core winding machine utilizes strictly imported hardware to guarantee stable operation and boasts a 99.9% yield rate and an operation rate of 2.8-4 seconds, effectively ensuring the stability and reliability of production.

Multiple styles of winding:

The T-core winding machine stands out from conventional coil winding machines by offering a switchable time winding unit, allowing for vertical or horizontal winding and even or odd number of turns. It also supports round wire or flat wire winding, providing customers with the advantages of high precision, speed, yield, and quality to improve their production capacity.

Feeding:

The T-core winding machine employs a vibrating plate for fully automatic feeding, designed with automatic screening and scrap removal functions.

Wire feeding:

It adopts a digital display adjustable automatic wire feeding tensioner to monitor and control the wire feeding tension in real time, ensuring precise winding.

Wire winding molding:

The T-core winding machine has independently developed integrated modules for picking up materials, clamping wires, and winding wires, allowing for simultaneous winding on two axes. It also provides flexibility to wind different numbers of turns according to product specifications or different types of copper wires.

Cutting and spot welding:

The T-core winding machine features an independently developed integrated module for turning, cutting, and spot welding, with easy adjustability for different products or types of copper wires.

Technical Parameters:

Applications:

This production line is designed for the production of T-core type small-size molded inductors, which can be utilized in a wide range of industries including computers, smartphones, smart wearables, automobiles, and more. These inductors are applicable to various product types such as 1608, 2012, 2016, 2520, and 3225, making them versatile and reliable for any sophisticated use.

Customization:

Brand Name: XINGTE

Model Number: XT-M01

Place of Origin: Shenzhen

Certification: CE, IOS9001, KC, ISO45001, ISO24001

Minimum Order Quantity: 1

Price: Negotiate

Packaging Details: Wooden case

Delivery Time: 10-25 working days

Payment Terms: LC, T/T

Supply Ability: 2000PCS/MONTH

Power: 3KW

Air pressure: Air Pressure

Operating Rate: ＞85%

Dimensions: 1150*850*1900mm

Cycle Time: 2-5S/Pc

Are you looking for a reliable supplier of T-core Inductor Winding Machine? Look no further, XINGTE provides high quality and customizable T-core winding machines that meet your specific requirements.

Our automatic T-core winding machine, model XT-M01, is designed and manufactured in Shenzhen, with certifications of CE, IOS9001, KC, ISO45001, and ISO24001. With a minimum order quantity of 1, we offer competitive prices and flexible negotiation options.

The packaging for our T-core winding machine is carefully chosen to ensure safe transportation, using wooden cases. Delivery time is 10-25 working days, and we accept payment terms of LC and T/T. Our supply ability is 2000PCS per month, providing you with a steady and reliable source.

The power of our T-core winding machine is 3KW, and it operates at an air pressure that is suitable for your needs. With an operating rate of over 85%, it guarantees high efficiency and productivity. The dimensions of the machine are 1150*850*1900mm, and the cycle time is 2-5S per piece.

Choose XINGTE as your T-core winding machine supplier and enjoy our professional customization service. Contact us now for more information!

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The T-core Integrated Inductor Winding Machine pictures

The sample pictures of T-core inductors


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