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A common mode choke is an essential electronic component utilized in electrical circuits to eliminate or reduce electromagnetic interference (EMI) and noise. It comprises of a magnetic coil with two windings wrapped around a magnetic core.
The common mode choke winding machine is a specialized piece of equipment designed specifically for manufacturing common mode chokes. Its purpose is to automate the winding process while guaranteeing consistent and precise winding of the coils.
The machine is typically equipped with a rotating spindle or bobbin holder on which the magnetic core is placed. It also includes mechanisms for feeding and guiding the wire during the winding process. Usually, copper or aluminum wire with the appropriate gauge is used for winding purposes.
With its control options, the machine allows for adjusting the number of turns in each winding, the wire tension, and the speed of the winding process. This flexibility enables the production of common mode chokes with varying inductance values and specifications.
During operation, the machine rotates the bobbin holder while guiding the wire to create the necessary number of turns for each winding. The wire is wound tightly and uniformly around the bobbin to optimize the performance of the common mode choke.
The common mode choke winding machine is a critical element in large-scale manufacturing of common mode chokes as it ensures efficiency, consistency, and accuracy. It helps streamline production and maintain the quality of the components produced.
The machine boasts a compact design that minimizes floor space and reduces overall weight for easy portability.
Featuring XINGTE's original auto tuning system, the welding temperature is effectively stabilized, ensuring precision and consistency in the production of common mode choke coils.
The machine's fully automatic functions for loading and unloading, thread feeding, and hooking further enhance its efficiency and product quality, while reducing the need for manual labor.
What sets this winding machine apart is its ability to arrange single-layer, two-layer, and three-layer wiring with utmost precision and efficiency. It can handle a wide range of wire diameters, making it versatile and adaptable to various production needs.
With the capability to run for more than 2 hours on just one loaded magnetic core and the ability to load the entire axis with copper wire, this machine truly maximizes productivity. A single operator can easily manage multiple units, further optimizing production processes.
In addition, the machine is designed to automatically stop when a shortage of materials, such as magnetic core or copper wire, is detected. This enables a streamlined and uninterrupted production flow.
The winding machine is compatible with various materials, including amorphous, iron powder core, iron silicon aluminum, copper wire, and aluminum wire. It also offers adjustable speed and hassle-free specification changes for added convenience.
The common mode choke winding machine pictures
| Parameter | Value |
|---|---|
| Product Name | Choke Coil Winding Machine |
| Model | XT-CH001S |
| Power | 4.5Kw |
| Power Supply | AC 380V,50/60Hz |
| Winding Speed | 0.6/1.2s/turn |
| Wire Diameter | 0.5-2.2mm |
| Coil Inner Diameter | Min 8mm |
| Coil Outer Diameter | 10-60mm |
| Yield Rate | ＞95% |
| Operate Rate | ＞85% |
| Machine Dimensions | 1000*1700*2100mm |
A common mode choke is an essential component in electronic circuits, serving as a barrier against electromagnetic interference (EMI) and radio frequency interference (RFI). This device is widely used in various applications such as power supply circuits, signal lines, and data communication lines, where noise suppression is critical for optimal performance.
One of the primary functions of a common mode choke is to filter out common mode noise in power supply circuits. This type of noise can significantly affect the functioning of the circuit, and the common mode choke effectively blocks unwanted high-frequency signals that are shared between the line and neutral conductors. This allows the desired power signals to pass through without interference.
In data communication lines, common mode chokes play a vital role in reducing electromagnetic interference that can disrupt the transmission of data signals. By placing a common mode choke in series with the data lines, common mode noise is attenuated, leading to improved signal integrity and data transmission reliability.
The common mode choke pictures
