Workstation Equipment/Automotive Paint Shop

Workstation Equipment

According to the structural types, the work station equipment can be divided into open-type and closed-type. The open-type includes ED inspection, weld sealant, AUDIT, buy-off filming. The closed-type includes sanding room, PVC gelatinizing room, TC polishing refined room and minor repair room.

Closed-type Workstation

Open-type Workstation

Sanding Room

Gelatinizing Room

Minor Repair Room

Sanding Room

Zebra Lightening

High & Low Station in Working Area

The intelligent, green and high-end modern painting production line can fully realize the processes of body electrophoresis, primer, and topcoat spraying, fully realizing intelligent production.

Smart spraying

The production process of Kinte automobile coating production line adopts a three-coat, three-dry coating system, that is, three coats of primer, middle coat and top coat; the primer is cathodic electrophoretic primer, and the middle coat and top coat are applied by robots. The combination of automatic spraying and manual spraying ensures that the product coating has good appearance, physical and chemical properties.

The automatic spraying robot adopts ABB's most high-end IRB5500 wall-mounted spraying robot, equipped with a high-performance electrostatic atomization rotary cup, and cooperates with the centralized paint transmission and mixing system to realize automatic spraying of mid-surface coating. The spraying operation is stable, high in efficiency and excellent in coating quality.

The paint film performance testing equipment is advanced and complete. Such as color difference meter, multi-angle gloss meter, orange peel meter, etc. are all German BYK brands. With the scientific cooperation of various equipment, the annual output of 80,000 units can be guaranteed while meeting the quality requirements.

Green paint

The xylene-containing organic waste gas produced in the painting drying room is the main polluting gas produced during the painting process. XCMG Automobile adopts energy-storage waste gas incineration treatment equipment (RTO) for treatment. After purification, the concentration is reduced to 0.0058g/m3, and the purification efficiency It can reach more than 98%. The waste gas is burned into carbon dioxide and discharged at high altitude. The pollutant emission rate and emission concentration can meet the emission standards, and the heat recovery rate is as high as 95%.

High-end craft

The production equipment in the painting workshop is interconnected through the electronic control system, and a workshop-level industrial Internet is established. Generally, the typical mode of "centralized monitoring and decentralized control" is adopted, and the entire electronic control system can be divided into three levels to realize different functions. All the equipment in the workshop is controlled by the network, and the number of equipment is 100% connected to the network.

Painter

There are also a group of "beauticians" on the intelligent, green and high-end painting production line. During the switching process of many products, they continued to adjust the parameters and optimize, further shortening the mass production cycle of new products, and improved the products and quality with the energy of "not rubbing sand in their eyes". They ensured that the coating process was 100% implemented , Raise the product qualification rate to 99.8%.