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Food Safety 6000L/H Uht Pasteurization Milk Machine

Shanghai Precise Machinery Equipment Co., Ltd
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Address: No. 84, Jinzhang Branch Road, Zhangyan Town, Jinshan District, Shanghai

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Shanghai Precise Machinery Equipment Co., Ltd

Food Safety 6000L/H Uht Pasteurization Milk Machine

Country/Region china
City & Province shanghai shanghai
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Product Details

UHT Milk Prcessing line, Flavor Milk Processing Line, Fresh Milk Processing Line

Professional milk processing plant can complete the whole process to produce milk and other diary products. The milk processing lines are made of 304 stainless steel, with the pipe sleeve, washers and sealers made of food-grade rubber. All pipe fittings meet the requirements of HPSP and conform to the food safety standard. The whole process covers raw milk purification, milk homogenization, pasteurization, cooling and filling.

 

Raw material :liquid cow milk, goat milk, camel milk, milk powder dissolving with water
Product: Pasteurized milk, UHT milk, yogurt, flavored milk, milk drink, sour milk and so on.
Capacity: 3000L/6000L/10000L/H
Product Package: Aseptic pouch, Aseptic paper box, Gable Top box, plastic bottle, plastic cup, glass bottle, plastic pouch, Bulk, according to customer
Service Include :Turnkey project service: design, manufacture, installation, commissioning, training, after-sale service and son on

Milk sterilizing, homogenizing, and seperating system 

 

 

UHT

Main spare parts

Material System
Material heat exchanger(pipe type,316L)PLS
Material pump (ABB frequency invertor)AFLF
Booster pump (ABB frequency invertor)AFLF
Material balancing tank (manhole, seals with CIP spraying)PLS
Level meterShanghai
Diaphragm pressure gaugeShanghai
Flow meterE+H or Rosemount
Pneumatic 2-position 4-way valve (for material loading and cleaning changeover)APV or AFLF
Pneumatic 2-position 3-way valve (for material returning and discharging changeover)APV or AFLF
Pneumatic 2-position 3-way valve (for degassing tank changeover)APV or AFLF
Pneumatic disc valveAPV or AFLF
Temperature sensorJUMO
Pneumatic angle seat valve (material tank RO water supplying)GEMU or BURKERT
Pneumatic constant pressure valve (before filling and material outlet)APV or AFLF
Heat preservative pipe (low heat preservative, high preservative)PLS
Manual disc valveYUANAN or KINGLAI
Hot Water System
Hot water heater (pipe type, inner pipe 316L)PLS
Hot water pump(ABB frequency invertor)GRUNDFOS
Hot water tankPLS
Hot water flow meter (floater)Chinese brand
Hot water pressure gaugeShanghai
Pneumatic constant pressure valveAPV or AFLF
Hot water tank safety valveShanghai
Tune forkE+H
Adjusting valve (homogenizing temperature)BURKERT or GEMU
Temperature sensorChinese brand
Steam System
Steam plunger valveSPIRAX SARCO
Steam pressure gauge (with buffer pipe)Shanghai
Steam pressure reducing valveSPIRAX SARCO
Pneumatic steam adjusting valveSPIRAX SARCO or BURKERT or SAMSON
Steam filterSPIRAX SARCO
Floating ball trapSPIRAX SARCO
Hot power trap valveSPIRAX SARCO
CIP System
Pneumatic diaphragm acid & alkali pumpWILDEN
Pneumatic disc valveAPV or AFLF
Pneumatic switch valve (water supplying)BURKERT or GEMU
Concentrated acid, alkali tank and truckPLS
Conductivity meterJUMO
Electric System
CabinetPLS
PLC program coderSiemens
Touched screenSiemens
Temperature recorderChinese brand
Electric apparatusSchneider
Solenoid valveMAC
 

Homogenizer

Homogenizer principle:

The mixed medium goes into and pass th

e homogenizing valve as the high-pressure state, and in a short time as the sudden releasing of the pressure power formed the effect of the strong gas eroding, whorl moving, striking, etc., to reach the result of thinning.

Material requests: liquid matter with milk, oil or the grain mix liquid

Equipment Data:

ModelHOMG-Q5000-P30
Capacity5000L/H
Working pressureMax: 30MPa;working pressure:25MPa
Motor55Kw
LubricatingFlash + forcing
Lubricate oil coolingTubular forcing cooling
Homogenizing temperature55-75℃
Pressure adjustingManual adjusting
Piston material17-4
Sealing material4F
Homogenizing valveSTELLITE
Signal valveSTELLITE
Electrical3-phase, 440V, 50Hz
Reducing settingII gear reducing
Weight2500Kg
 

Aseptic tank

System design :

capacity :15000L

Products :milk or milk drinking or any other liquids

  1. Supply:

tank:

Stainless steel tank body, with outerwear cover

Manhole and cover, with CIP ball

Three sets of adjustable feet

One foot with weight weigh sensor

Joint for milk, cooling water, air and CIP

Valve units, includes air filter, steam protect system and safety units

Control system and human operation system

Connect with Central control units, supply the single to the central control room

Connect single with CIP system

Connect single with Aseptic filling machine

Connect single with sterilizer

Ladder with protect setting

Commission tools

  1. Technical parameters

Capacity: 15000L

Steam supply: 1000kg/h

Steam usage in the pre-sterilize (2.7bar) 200kg/h

Usage of steam (1 bar): 25 kg/h

Cooling water supply: 10 000 l/h

Cooling water usage in the pre-sterilizer (3 bar, 20°C) 2 000l

Gauge air: 50 Nl/h

Sanitary compressed air: 50Nm3/h

Sanitary air storage: 6 bar2 m3

CIP flow: 12 000 l/h

Electrical: 3x440V/50 Hz

Motor power: 4KW

  1. Main components
SystemNameQty.Supplier
Tank bodyTank body1 
Weight module1METTLER TOLEDO
Magnetic agitator1METENOVA
Material system 1APV
Steam system 1SPIRAX SARCO
Aseptic airAdjusting valves1RESEARCH
Filters1Millipore
Safety valve1LESER
Angle valve1GEMU
PLC control systemSwitch and sensors1E+H
Temp. Sensors4JUMO
Touch screen and PLC1AB
 

 

PBA-16000 Slim Aseptic Filling Machine

Specification

 

 

 

 

 

  •  
Aseptic filling machine
  •  
PBA-16000 (1000S)
Filling material:

Liquid food, such as milk, yogurt, juice, soymilk and tea beverage and etc.

PH: 2.5~8.0

Viscosity: below 3500mPa.s

  •  
6000 packs/hour
Filling volume:1000S: 1000ml ±1.5%
Outline dimension:6150mm (L)*3768mm(W)*5500mm(H)
Entrance dimension:
  1.  
  •  
  1.  
Power supply:
  1. ±10% (3φ) 50/60Hz
Electricity consumption:Forming pipe: 6kw, Pre-heating: 23kw, sterilizing: 30kw, producing: 36kw, hot sealing frequency: 400~600KHZ
Air consumption:
  1. ±100L/min (0.6~0.7Mpa), after drying and water and oil free air should be used

Connection format and caliber: screw thread caliber 1/2, tube with 1/4 inches interface

Softened water consumption:

15L/min (0.3~0.45Mpa, below 20℃), high quality water with hardness lower than 17 (density: 170ppm)and chloride density lower than 30ppm

Connection format and caliber: screw thread caliber 1/2, tube with 1/4 inches interface

Steam consumption:

2.5kg/h (130±5℃, 0.17±0.03Mpa), steam should be filtered by device and conformed to the food grade

Connection format and caliber: G1/2 screw thread connection

  1.  
4.0L/H (Density: 35~50%), food grade
Lubrication oil consumption:
  1.  
Operating system:Human-company interface
Printing device:
  •  
Discharging conveyor belt:Teeth chain
Temperature of filling material:
Connection format and caliber:

Side of material input: 2s SMS standard thread

Side of material output: 2s SMS standard thread

Filling pressure:
  1. ±10KPa (mechanical pontoon), 50~350±100Kpa (flow rate adjusting valve)
Shape of container:
  •  
Environment temperature:19.4~25℃
Pressure of filling room:>1.3mmAg
 

 

 

  1. Cap applicator
  2. Model: PCA06

Cap type: screw cap

Cap size: width: 28.5mm height: 16mm open size: 17mm

Compressed air: 1000N1/m Pressure: <= 0.7Mpa

Electricity: 3 phase, 380 V, 50Hz, 11KW

Conveyor: 21m/min, Height: 825+/- 50mm

Capacity: 6000 bags/h + 20%

Dimension: 5500*3200*2700mm

Weight: 1500Kg

Glue usage: 120g/1000 pcs

Main components

NameBrandSupplier
Reducing motorTONYTONY
MotorDKMDKM
LimiterMAYRMAYR
CylinderFESTOFESTO
SwitchFESTOFESTO
Air unitsMETALWORKMETALWORK
Magnetic valveMACMAC
PLCMITSUBISHMITSUBISH
Touch screenMITSUBISHMITSUBISH
SwitchLEUZELEUZE
SensorLEUZELEUZE
 

 

  1. Paper trolley
  1. Model:BC01
  2. Load capacity:500Kg
  3. Enhancing height:1800mm
  4. Maximal diameter of roller:Ø1170mm
  5. Minimum diameter of roller:Ø480mm
  6. Pressure of holding:210Bar

 

  1. Paper truck
  2.  
  3. Model:DF550-1100
  4. Load capacity:1100Kg
  5. Enhancing height:950mm

CIP system

Summary

The CIP cleaning system is composed of alkali tanks, acid tanks, hot water tanks, clear water tanks, back water tanks, disinfecting water tanks, concentrated acid tanks, concentrated alkali tanks, heat exchangers, CIP processing pumps, as well as relevant pipes, valves and electric control system. These tanks can be allocated according to technological requirements of customers. Generally, the cleaning requirements can be met with only three tanks (alkali tanks, acid tanks and hot water tanks).

The CIP cleaning system produced by our company is featured by safety, high efficiency, energy saving, easy operation, simple maintenance, high automatic degree of key control points an etc.

No.

Name

Specification

Qty.

Manufacturer

  1.  
Alkali tank/Acid tank/Hot water tank2000L*3, inner 316L, outside SUS304, heat insulated tank, alkali tank/acid tank air agitator, flate-plate liquid level gauge interface1PLS
  1.  
Concentrate acid & alkali tank200L, 316L, single layer tank2PLS
  1.  
Tubular heat exchangerTubular type, temperature △T=20℃1PLS
  1.  
CIP pump20t/h, 36m, Pump head SUS316L, SPX, 5.5KW1SPX
  1.  
Frequency inverter5.5KW1ABB
  1.  
Diaphragm pumpUSA2 
  1.  
Single pipe type filterSLGLQ-20, SUS304, inlet and outlet, Ø51100 mesh2JUMO
  1.  
Temperature sensor 4 
  1.  
Ball float type level gauge 3 
  1.  
Pneumatic butterfly valveФ51, SUS30413 
  1.  
Pneumatic butterfly valveФ25, 316L4Alfa Laval or APV
  1.  
Ball valveФ25, SUS3041Chinese
  1.  
Clappet valveФ51, SUS3042Chinese
  1.  
Steam plunger valveDN501Spirax Sarco
  1.  
Steam plunger valveDN252Spirax Sarco
  1.  
Steam filterDN501Spirax Sarco
  1.  
Steam filterDN251Spirax Sarco
  1.  
Steam reducing valveDN401Spirax Sarco
  1.  
Steam angle seat valveDN402Spirax Sarco
  1.  
Steam regulating valveDN401Spirax Sarco
  1.  
Steam trap valveDN251Spirax Sarco
  1.  
Steam pressure gauge 2Chinese
  1.  
Conductivity meter 1JUMO
  1.  
Flow switch 1IFM
  1.  
Pipe 1 
  1.  
Control panel 1 
 

 

 

 

 

 

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