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[China]
Trade Verify
Address: No. 287 Linyu Road,Changsha, China
Contact name:Wang
Hunan Zhengzhong Pharmaceutical Machinery Co., Ltd |
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Antibiotic Vial Cleaning, Sterilizing, Filling And Stoppering
Applications
The unit consists of QCL series vertical ultrasonic cleaning machine, SZA series airflow sterilizing & drying machine and DGZ series filling and stoppering machine．It carry out the processing procedures for the production of antibiotic vial such as ultrasonic cleaning, drying, sterilizing, filling and capping,etc. It is suitable for the production of 1-20m1 vials
Specifications
| Spec | 1-20ml vials |
| Output | 9000-18000bottles/hours |
| Qualification rate | not less than 99% |
| Bottle washing damage rate | not greater than 0.01% |
| Measurement error | ≤1.5-2%(higher accuracy of creep pump, ceramic pump, and metal pump |
| Pressing qualification rate: | > 99% |
QCL series vertical ultrasonic cleaning machine
Characteristics
1. Fresh water, circulating water and compressed air applies ultra filtration technology to clean water and compressed air for cleaning, which is beneficial to improve the clarity of washing bottles.
2. High-power (600w) ultrasonic device is adopted, and the power is adjustable to achieve the best cleaning effect.
3. Adopt a conveying net belt for container in-feed, a special mold for container out –feed.
4. An independent water and air supply system is completed with each processing section, and the cleaning medium can be used circularly.
5. Adopt a patent-design tracking rinse technology for container cleaning. The needle insert the corresponding container in a way of tracking mode to rinse the inside of it, which can reduce the lost of pressure, and get a good rinsing effect.
6. The whole machine adopts frequency conversion speed regulation and PLC (programmable logic controller). There are two control methods: button and touch screen.
7. The machine is equipped with the following protection systems
| Versions | QCL 4 0 B | QCL 6 0 B | QCL 80 B |
| Specs | 1 - 5 0 ml | 1 - 2 0 ml | 1 - 2 0 ml |
| Output | 1 2 0 0 0 pcd / h | 180 0 0 pcs / h | 24 0 0 0 0 p cs/ h |
| Water vapor pressure and consumption | Fresh water:0.1-0.25MPa 0. 38 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 30m³/ h | Fresh water:0.1-0.25MPa 0. 45 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 45m³/ h | Fresh water:0.1-0.25MPa 0. 6 m³/ h Circulating water:0.15-0.25MPa Compressed air:0.1-0.25MPa 60m³/ h |
| Electric capacity | 1 0 Kw | 1 0 Kw | 1 0 Kw |
| Net weight | 1 8 0 0 Kg | 1 8 5 0 Kg | 1 9 0 0 Kg |
| Overall dimensions | 2070×2100×1300mm | 2070×2100×1300mm | 2070×2100×1300mm |
SZA series antibiotic vial sterilizing & drying machine
Characteristics
Use the hot air laminar flow principle to sterilize the containers, make the containers get a 100 grade purified condition after hi-temperature sterilizing; it can eliminate the pyrogen of containers efficiently.
Heating zone: A unique air-conducting device prevents granule enter the heating zone.
Sterilizing zone: sterilizing process finished within 10 to 15 minutes, the sterilizing temperature can reach up to 300 to 350℃
Cooling zone: under the protection of LF,the containers after high temperature sterilization are cooling down to the temperature 10 to 15 ℃ above room temperature.
The patent-designed temperature distributing system ensures the temperature uniformity in sterilizing tunnel.
The heating seat completed with a patent-design openable hinge is convenient for cleaning and maintenance
The patent-designed pressure stabilizing system ensures the air pressure uniformity in sterilizing tunnel.
All the fans use frequency conversion for speed adjusts; air pressure can be adjusted freely. All the purifying chambers completed with patent-designed negative pressure sealing technology, no sealing material in need.
A patent-designed power-cut protection device for hi-temperature and hi-efficiency filters and hi- temperature fan bearing water –cooling device are completed for sterilizing and drying.
The delivery net belt completed with a lateral plate is weaved of stainless steel and driven by chains
An on-spot cleaning device for belt cleaning can be added in demand of user
This unit is completed with the following protection system .1.the cleaning machine can’t start when the sterilizing temperature is lower than the setting value 2. the heating compartment stops when the sterilizing temperature falls down to 100℃.3. The heating compartment stops when the LF speed is lower than the setting value. 4. The cleaning machine stops automatically when a bottle jam happens in the heating compartment
An controllable silica no-contact temperature controlling technology is completed to ensure the controlling elements a long life, temperature distribution more uniformity and temperature change within 2to 5℃
Operated by a touch screen that can display air pressure, temperature and failure‘s indication , diagnosis, analyzing and eliminating method on the controlling points.
| Versions | SZA 6 2 0 / 43 | ASM 900 / 68 | SZA 1200 / 70 | remark |
| Net belt width | 600mm | 900mm | 1200mm | |
| sterilizing temperature | 300-350℃ | 300-350℃ | 300-350℃ | In order to reach a 350℃ temperature, the imported hi-temperature and hi-efficiency filter should be used |
| Electric capacity | 43.72Kw (in fact 23.02Kw) | 84.04Kw (in fact 33.3Kw) | 87Kw (in fact34057Kw) | |
| Overall dimensions(mm) | 3700 x1764x2300 mm | 4075 x1930x2460 mm | 4200 x2200x2625mm |
DGS Series antibiotic vial filling &capping machine
Characteristics
According to the production requirements, there are various models of DGS8, DGS12, and DGS16.
Performance characteristics:
1. Straight servo tracked and irrigation synchronously, with no throwing liquid;
2. There are various control methods for mechanical and servo in the filling pump. The pump body has various forms such as metal, ceramics, and glass for different configurations for users to choose from.
3. Put the outside of the pump on the work table, the operation and maintenance are simple and convenient;
4. The irrigation needle is made of special craftsmanship of 316L materials. The needle is specially treated and designed.
5. The filling site adopts a specially designed bottle port positioning device, which is accurate and reliable;
6. Use imported light control switch to effectively achieve no bottle without filling, long service life, stable and reliable performance;
7. Reserve the nitrogen stitch before and after reserving the installation station to meet the production of products with residual oxygen control;
8. The discs of the disc rolling synchronous vacuum stuffing and pressing device, the suction plug movement is accurate and reliable, and the success rate is high;
9. The oscillating device produced by professional manufacturers is good, the stuff is good, the stuffing efficiency is high, and the production volume requirements are fully met.
10. There are automatic stoppilling functions and automatic control devices of pounds.
11. The true air source is generated by the vortex air pump, does not produce oil fog, no need to connect in and out of water;
12. The whole machine adopts a variable frequency conversion speed, PLC control, HMI operation
13. This machine has a supporting A -class streaming cover. The entire filling and plug production process is carried out in a closed 100 -level streaming system, and there is a door -to -door stoppage alarm device;
Specifications:
| Versions | DGS 8 | DGS 1 2 |
| Specs | 1 - 2 0 m 1 | 1 - 2 0 m 1 |
| Output | 150 ~ 200 bottles/minute | 200 ~ 300 bottles/minute |
| Needle number | 8 | 1 2 |
| Stopper-press wheel number | 8 | 2x6 |
| Filling precision | Accord with the standard of china ‘s pharmacopoeia | Accord with the standard of china ‘s pharmacopoeia |
Maximum vacuum rate Maximum flow rate | - 1 8 KPa ; 1 1 0 m³ / h | -1 8 KPa ; 1 1 0 m³ / h |
| Electric capacity | 2 kW (0rdinary model) | 2.37 kW (0rdinary model) |
| Overall dimensions | 2945×910×1700mm | 3250×1400×1700mm |
HGS12Rotary filling % capping machine
Characteristics
1. the simple configuration and compact design of this machine let it occupy a small room
2. Adopt conveying net belt for bottle in-feed , the machine stops automatically in case of a bottle fall
3. the synchronously tracking filling is controlled by a servo motor, and inserting filling make the needle centering accurately
4. the wriggle pump filling ensures a high filling precision and is easy to be adjusted
5. Completed with the vacuum for cap sucking, spiraling oscillating for cap tidying and mechanical action for cap pressing, the cap pressing action is accurate and reliable.
6. Completed with the device of no-bottle no -filling and no -bottle no -capping
7. Adopt stepless frequency conversion regulating for speed adjustment, the machine is controlled by a PLC. It can be operated both by buttons and a touch screen.
