Active Member
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[China]
Address: Mengzhuang viliage, Xige town, Fengnan District, Tangshan, Hebei, China
Contact name:Tina
TANGSHAN YIFEI TRADING CO.,LTD |
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Low cost integral steel billet 1.5t IF continuous casting machine
All types of casting machine have following components: steel ladles support equipment, main equipment, roller table and billet cutting machine and cooling bed.
The billet caster equiped with scrap steel IF induction electric melting furnace or arc furnace, steel billet monthly output about 2000t-15000t, configured with different models of rolling stands, processing to finished steel products, angle steel, deformed bar, steel bar, channel steel etc.
Annual output is 30000~50000t with continuous production, customers do not have to stop production or produce discontinuous due to insufficient steel scraps.
Require small area and low elevation, CCM main body occupies around 22m *8m*9m.
Low power consumption,
Less investment.
Feature:
High reliability, minimum investment, simple installation
Integral lifting and installation turn on the water, gas, power supply to use.
Lower requirement of steel production capacity, start production with one set of electric furnace with capacity more than 0.5T
Various steel casting modes, such as manually carry ladle to cast, rail cars land casting, gantry crane, crane sling ladle casting, furnace casting directly, and multi- furnace continuous casting.
With 250 or 280 mill stands, only need to allocate with simple soaking process, continuous casting and rolling can be realized.
Simple and reliable operation, easy maintenance
Continuous casting material of low, medium and high carbon steel, alloy steel, stainless steel, etc.
Low requirement to cooling water
Configuration of continuous casting machine/CCM
1. Continuous casting machine main components
Crystallizer/mould
Oscillation mechanism and main frame
R2.5-6meter arc shape track
Withdrawal and straightening machine
Dummy bar
Dummy bar track and storage device
Water cooling and spraying system
Power distribution cabinet: 2pcs
Frequency converter cabinet: 1 pc
Working platform for casting
2. Hydraulic billet cutter
Consist of Main hydraulic cutter and hydraulic station
3. Hydraulic billet pusher
4. Tundish (shell without lining)
5. Tundish movable device
6. Hydraulic tilting steel ladle pouring device
7. Steel ladle
8. Steel ladle hook
9. Water pump, including start cabinet, gate valve, check valve, flange
10. Casting platform
Worker/operator needed (6~7 persons):
Ladle tapping worker: 1,
Billet control worker: 1,
Billet cutting worker: 1,
Billet collection worker: 1~2,
Manger worker: 1,
Continuous casting machine/CCM specification
| Item | R2.5M | R4M | R5.25M | R6M |
| Mode | Continuous regulation full arc | |||
| Arc radius (m) | 2.5 | 4 | 5.25 | 6 |
| Strand number | 1 | 1 | 1, 2 | 2,3,4 |
| Annual productivity(T/Y) | 20000-40000 | 30000-50000 | 80000-120000 | 150000-200000 |
| Cast section (mm2) | 60x60 70x70 | 80x80 100x100 | 100x100 120x120 | 120x120 150x150 |
| Cast length (m) | 3-6 | 3-6 | 3-8 | 3-9 |
| Cast speed(m/min) | 1.2 | 1.8 | 2-3 | 2.5 |
| Max speed(m/min) | 2 | 2.5 | 3-4 | 4 |
| Casting productivity of single strand (t/h) | 4-8 | 8-12 | 10-14 | 15-20 |
| Ingot leading pole | Rigidity leading pole | |||
| Machine height(m) | 5 | 7 | 8 | 8 |
| Floor space(m2) | 4x20 | 5x20 | 8x25 | 10x35 |
| Rated power(kW) | 50 | 107 | 200 | 250 |
| Power consumption(kWh/t) | 5 | 5 | 10-15 | 15 |
