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2.2KW 1000RPM Harmonic Gear Drive With ≤ 20-40Arc Sec Backgap

SHENZIEN CHUANGRI SEIKO TECINOLOGY CO..LTD

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2.2KW 1000RPM Harmonic Gear Drive With ≤ 20-40Arc Sec Backgap

Country/Region china
City & Province shenzhen
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Product Details

Product Description:

Harmonic Gear Drive is a harmonic speed reducer powered by a strain wave gear, also known as a harmonic gear box. It is used to reduce the speed and increase the torque of an input power source. This product features a 1000 RPM input speed, a noise level of 65 DB, an input power of 2.2 KW, a voltage of 220V, and a rated torque of 1.8-294N.M at 2000r/min input. This product offers high efficiency, low noise operation, and smooth running, making it the perfect choice for a wide range of industrial and commercial applications. It is ruggedly constructed for long-term reliability and superior performance. With its advanced design and superior construction, Harmonic Gear Drive is an ideal choice for any task.

 

Features:

High Precision: Our Harmonic Gear Drive is engineered with exceptional precision, ensuring accurate and repeatable motion control. The unique design of the gear mechanism allows for precise positioning and motion control with minimal backlash. This high precision makes the harmonic drive ideal for applications that require precise and smooth motion, such as robotics, precision machinery, and automation systems.

Compact and Lightweight Design: One of the key advantages of our Harmonic Gear Drive is its compact and lightweight design. The gear mechanism consists of a flexible spline, wave generator, and circular spline, resulting in a space-saving transmission system. The compact size and lightweight construction enable easy integration into space-constrained applications while minimizing the overall weight of the system.

High Gear Reduction Ratio: The Harmonic Gear Drive offers high gear reduction ratios in a single stage, allowing for significant speed reduction and torque multiplication in a compact form factor. This feature eliminates the need for multiple gear stages and enables the design of compact and efficient power transmission systems. The high gear reduction ratio makes the harmonic drive suitable for applications that require high torque and precise speed control.

Backlash-Free Operation: Our Harmonic Gear Drive provides backlash-free operation, ensuring accurate and responsive motion control. The unique gear mechanism design eliminates backlash by utilizing the preloaded flex spline, resulting in precise and instantaneous motion transfer. The absence of backlash is particularly important in applications where precise positioning and motion control are critical.

High Torque Capacity: Despite its compact size, our Harmonic Gear Drive offers high torque capacity. The flexible spline design, combined with high-quality materials and precision manufacturing, allows for efficient torque transmission and handling of high torque loads. This high torque capacity makes the harmonic drive suitable for applications that require high torque output in a compact and lightweight package.

Low Noise and Vibration: The Harmonic Gear Drive delivers low noise and vibration levels during operation. The unique gear mechanism and precise manufacturing processes minimize noise and vibration, providing a quieter and more stable working environment. This feature is particularly important in applications that require low noise levels, such as scientific instruments, medical devices, and semiconductor manufacturing equipment.

Customizable and Versatile: We offer customizable options for our Harmonic Gear Drive to meet specific application requirements. This includes different sizes, gear ratios, input/output shaft configurations, and mounting options. The customizable nature of our harmonic drive allows for versatile integration into various motion control and power transmission systems, providing flexibility and adaptability.

 

Technical Parameters:

ParameterValue
Permissible peak torque at start and stop3.3-617 N. M
Rated torque at 2000r/min input1.8-294 N. M
Speed ratio50-160
Input Power2.2 KW
Design life10000-15000 H
Product NameHarmonic Gear Drive
TypeGear Drive
MaterialSteel
Backgap≤ 20-40 Arc Sec
Input Speed1000 RPM
 

Applications:

Robotics is one of the many applications of harmonic gear drives. It enables precise and repeatable motion control for industrial robots, allowing various robotic joints and linkages to achieve high reduction ratios.

In aerospace, these gear drives are extensively used in satellite mechanisms, spacecraft actuators, and aircraft flight control surfaces as these are capable of withstanding launch vibrations and achieving accurate positioning.

The semiconductor manufacturing industry also uses harmonic gear drives in its wafer handling equipment, lithography systems, and other machinery. These are necessary for the nano-scale precision motion required in chip manufacturing plants.

Harmonic gear drives are probably most necessary in the medical field. They are commonly found in surgical robots, diagnostic imaging devices, and other precision medical systems, making it possible for them to facilitate precise actuation required for minimally invasive procedures.

Besides that, harmonic gear drives are also widely used in various optics and photonics tools such as telescopes, microscopes, and lasers. They allow for a stable adjustment of lenses and mirrors.

Similarly, harmonic gear drives are used in automation machines such as pick-and-place machines, automated guided vehicles, and assembly line systems. This is due to their capability of achieving repetitive accurate motions over long operational cycles.

Moreover, marine applications may also use harmonic gear drives. These include underwater robotic vehicles, sailboat winches, and ship steering mechanisms – all of which may be submerged reliably while using them.

The energy industry also utilizes them in solar tracking platforms, tidal generators, and fuel cell machinery as they are suited to continuous outdoor use.

To conclude, harmonic gear drives are even used in photography equipment such as professional camera stabilizers, aerial filming rigs, and microscope stages, in order to achieve jitter-free positioning.

 

Support and Services:

Technical Support and Service for Harmonic Gear Drive

We are committed to providing our customers with the highest quality harmonic gear drive products and services. Our team of experienced professionals are available to answer any technical questions you may have and help you with any issue you may encounter. Our technical support and service includes:

  • 24/7 telephone and email support
  • On-site technical assistance and repair services
  • Online resources such as product manuals, FAQs, and troubleshooting guides
  • Product warranty and repair services

If you have any questions or require technical assistance, please do not hesitate to contact us. We are here to help.

 

Packing and Shipping:

Packaging and Shipping

Harmonic Gear Drive products are packaged and shipped in accordance with the highest-grade safety and quality standards. All products are individually shrink-wrapped and packaged in strong, corrugated boxes. Before loading for shipment, each pallet is inspected for proper stacking and to ensure that there is no damage to the product. All pallets are then secured with straps and covered with weatherproof plastic for added protection.

Once packaged, Harmonic Gear Drive products are shipped via reliable and trusted carriers. All shipments are fully insured, and customers will be provided with a tracking number to monitor the progress of their order.

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