1500m/min Copper rod breakdown machine with online annealing

1. Description:

Feeding System: The machine features a robust feeding system designed to smoothly and consistently deliver copper rods into the processing line. This system ensures a continuous supply of material for the wire drawing process.

Wire Drawing Section:

Drawing Dies: A series of precision drawing dies, typically made of durable materials like tungsten carbide, are arranged in sequence along the machine. These dies progressively reduce the diameter of the copper rod as it passes through them.

High-Speed Drawing: The machine is capable of drawing copper rods at an impressive speed of 1500 meters per minute, ensuring rapid production throughput.

Online Annealing Unit:

Integration: An annealing unit is integrated directly into the wire drawing line, allowing for online annealing of the copper wire immediately after the drawing process.

Annealing Process: The annealing unit applies controlled heat to the copper wire to soften it, relieve internal stresses, and improve its ductility and mechanical properties.

Temperature Control: Advanced temperature control systems ensure precise and uniform annealing, optimizing the properties of the finished wire.

Cooling Section: Following the annealing process, the wire may pass through a cooling section where it is rapidly cooled to stabilize its properties before further processing or packaging.

Tension Control System: The machine is equipped with a sophisticated tension control system that maintains consistent tension on the wire throughout the drawing and annealing processes, ensuring uniformity in wire diameter and quality.

Speed Control: Precise speed control mechanisms allow operators to adjust the drawing speed according to production requirements and material characteristics.

Safety Features:

Emergency Stop: Emergency stop buttons and safety interlocks are installed at strategic points along the machine to ensure rapid shutdown in case of emergencies.

Protective Guards: Protective guards and enclosures enhance operator safety by preventing access to moving parts during operation.

Control System: A comprehensive control system oversees the operation of the machine, including monitoring drawing speed, tension, temperature, and other vital parameters. This system allows operators to optimize production efficiency and ensure consistent quality.

Energy Efficiency: Advanced energy-saving features and technologies are integrated into the machine design to minimize power consumption and operating costs while maximizing productivity.

2. Technical parameter: