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Fully Automatic Single Twist Machine / Security Wire Bunching Machine

Kunshan Fuchuan Electrical and Mechanical Co.,ltd

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Address: No 18 Leigongjing road,Huaqiao development district,Kunshan city,JiangSu province,China

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Fully Automatic Single Twist Machine / Security Wire Bunching Machine

Country/Region china
City & Province jiangsu
Categories Cable Manufacturing Equipment
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Product Details

Fully Automatic Single Twist Machine / Security Wire Bunching Machine

 

Single Twist Machine Merits:

 

1. Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work

2. Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet

3. Pressing device: equipped with two pressing devices to ensure the roundness of the conductor after twisting, to protect the product characteristics of thin-walled insulation line, effectively reduce the wear and tear of insulating materials.

4. Meter counting way: the latest domestic design, with spindle meters; the same machine twisted with a conductor specifications, meter error in one ten thousandth

 

Single Twist Machine Mechanical Performance

 

1. Spindle:

 

1) Material: 40Cr steel forging after quenching and tempering treatment.

2) Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.

3) Dynamic balance: Standard of G2.5 (0.03 grams of weight difference)

 

2. Aluminum plate:

 

1) Material: ZL104

2) Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)

3) Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)

 

3. Spindle housing:

 

1) Material: ductile iron QT42-10.

2) Processing: CNC machine tooling

3) Accuracy: one processing hole end molding, to ensure concentricity.

 

4. Spindle bearing lubrication system:

 

1) Lubrication method: butter lubrication

2) Butter Model: LGMT2

3) Sealing method: mechanical oil retaining ring, keep the machine clean inside

 

5.Take up:Tensile tension control: through the magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep tension constant

 

6. Cable laying:Special two-way cable laying device, φ15mm light rod bearing type,lay length and distance can be accurately adjusted

 

7. Spool Size:

 

Out Dia(φD)Fix Hole(φd)Outer Length(L1)Inner Length(L2)Positioning HolePCD
20031135110Φ1459

(Can be customerize)

 

 

Single Twist Machine Detail Specification:

 

DescriptionModelOrigin
1.Host Motor2.2KW-4P 380V 50HzSIEMENS
2.Inverter2.2KWINOVANCE
3.PLC Programmer32MRINOVANCE
4.PLC ExpanderVB-3AINOVANCE
5.Touch Screen7 inches RGBWEINVIEW
6.Electromagnetic Brake6KGTai Wan Weizheng
7.Magnetic Clutch0.05KGJapan OPC
8.Spindle Bearings1SETSWEDEN SKF
Other Bearings1SETJAPAN NSK
9.Timing Belt1SETUS GATES
10.Cable Laying DeviceGP20(Special bi-direction)SHANXI Tianxiang
11.Tension ControllerWLK-0.5ATAIWAN
12.Bow1SETJapan
13.Body1SETSelf-processing
14.Spindle2pcsSelf-processing
15.Aluminum Plate2pcsSelf-processing
16.Timing Pulley1SETWu Xi
17.Bearing Housings1SETSelf-processing
18.Disc2pcsSelf-processing
19.Transmission Shaft1pcsSubcontracting
20.Leading Wheel1SETSelf-processing surface with hard chrome plating
21.Wire guide wheel6pcsSelf-processing surface with hard chrome plating

 

Spare parts sheet

 

No.DescriptionModelQtyRemark
1Operating instructions 1SET 
2Electrical Schematic 1SET 
3Inverter manual 1pcs 
4Spindle guide wheelΦ46(with 696 ZZ Bearings)1SET 
5Wire guide wheelΦ34(693AZZ Bearings)1SET 
6Loops in BowBilateral porcelain ring3pcs 
7Split plate porcelain ringΦ4.03pcs 
8Stranded DieNone  
9-11Timing belt5M-450*101pcs 
12Spool Top sleeveΦ200 spool1SET 

 

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