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3500kN Hydraulic Wheel Press With Two Rotary Trolleys

Hubei Heqiang Machinery Development Limited by Share Ltd

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Address: No.55 Edong avenue, Xinmiao industrial park, Ezhou, Hubei, China 436004

Contact name:Freeman Hu

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3500kN Hydraulic Wheel Press With Two Rotary Trolleys

Country/Region china
City & Province ezhou hubei
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Product Details

3500KN Hydraulic Wheel Press-Mounting Machine with two rotary trolleys

 

 

Hubei Heqiang Horizontal Railway Locomotive Wheel Assembly And Disassembly Press, Hydraulic Wheel Press

 

Hubei Heqiang Machinery is the leading manufacturer of Wheelset and Bearing presses in China. Now it covers more than 80% of the China market on CNC Wheelset Presses. We offer the most advanced wheel set pressing equipment available in the railway and other relevant industry. The wheelset presses are applicable to assemble and disassemble the elements on the axle (wheel discs, brake discs, gears and bearings). With both single and double cylinder version available for option and capacity range from 200 to 800 tons. Our vast range of machines can satisfy all customer requirements in both wheelset maintenance and mass production applications.

 

Application scope of the Hydraulic Wheel Press:

This double cylinder wheel press is a fully automatic design. It's used to mount and dismount the wheelset wheels and gears  etc. safely and effectively for railway rolling stocks. It can generate, record, save and print the pressing curves. Only required one operator to operate the wheel press machine.Two support trolleys provided for wheelset loading and unloading.

 

Technical parameters of the Automatic Wheelset Press:

 Maximu pressing force 3500 KN
 Ram cylinder D2 pcs (1 left + 1 right)
 Cylinder piston stroke 700 mm
 Ram rapid approach speed 0~25 mm/s, adjustable
 Ram pressing speed 0~4 mm/s, adjustable
 Max load of the centring devices 10000 kg
 Wheelset support trolley 2 sets
 Max trolley load 3000 kg

 Maximum Hydraulic pressure

 31.5 MPa
 Main power supply (3-ph AC) 380V/50HZ or as per required
 Total installed power Approx. 30kW
 Pressing cycle time for 2 wheels ≤ 10 minutes/axle
 Pressure sensor accuracy 0.25% FS
 Displacement sensor accuracy 0.01 mm
 Inner distance control accuracy ±0.5 mm
 Wheel position difference control accuracy ±0.3 mm
 Ram positioning accuracy ≤ ±0.04 mm
 Maximum Wheelset weight 5000 kg
 Maximum axle length 2600 mm
 Maximum wheel diameter Φ1300 mm

(*Above parameters are indicative, and can be modified as per customer's actual requirements.)

 

Machine features of the Wheel Press-fitting machine:

  • The Machine is a horizontal hydraulic wheel press and will be installed in a pit.
  • Gantry frame structure. Double-end cylinder pressing.
  • Only need one positioning to proceed 2 wheels' mounting and dismounting without turning over the axle.
  • Special patented centring devices at both ends of two ram cylinders for center hole positioning. The centre can insert into the center hole of both ends of the axle for wheelset positioning. During the whole operation process, it can ensure that the axle center line will be completely concentric with the two ram cylinder centerline to make the ram end face fully matched with the axle end face, without damage on axle center hole and preventing axle from upsetting.
  • Unique Invention patented cylindrical ram for wheel mounting.
  • Movable slider device with replaceable inserts to block the wheels, gears or brake discs for dismounting. It's the original patent in China.
  • Two rotary support trolleys are provided for wheelset loading and unloading onto/off from the press. It will exit from the press during the operation.
  • Siemens S7-300 PLC and AdvanTech Industrial computer to control the operation.
  • The wheel mount press can track and control the whole process, detect the pressing condition of the wheelset, and analyze and process it through industrial computer. It can export the pressure vs displacement curve and other results onto the screen and printer.

 

After-sale Service:

  • Hubei Heqiang can provide the service of installation, commissioning, test, training, maintenance and after-sale service etc.
  • The warranty period will be one year (or as per required) from the date of site acceptance qualified.
  • During the warranty, we will be responsible to repair or replace any damaged component caused due to the machine quality at our cost. The warranty of the replaced parts will be one year from the date of replacement.
  • After the warranty period, we will provide a wide range of technical support and spare parts service.
  • We will provide free upgrade of the control software by sending the upgrade software in CD format.
  • The after-sale service includes all aspects, such as mechanical, hydraulic, electronic control, operation, training, software upgrade, etc.
  • We will keep sufficient stock of the basic spare parts.

 

 

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