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CNC Horizontal Wheel Press Machine 300 Tons With Preassembly Stand

Hubei Heqiang Machinery Development Limited by Share Ltd

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Address: No.55 Edong avenue, Xinmiao industrial park, Ezhou, Hubei, China 436004

Contact name:Freeman Hu

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CNC Horizontal Wheel Press Machine 300 Tons With Preassembly Stand

Country/Region china
City & Province ezhou hubei
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Product Details

300 Tons Double Cylinder CNC Horizontal Wheel Press , With Preassembly Stand

 

Application scope:

This double cylinder horizontal wheel press is a fully automatic design. It's used to mount and backpressure test the wheelset wheels and brake discs safely and effectively for railway metro vehicles. With preassembly stand. It can generate, record, save and print the pressing curves in the required format. 

 

Technical parameters:

 Maximu pressing force 300 tons
 Press ram quantity 2 pcs
 Ram cylinder quantity Double cylinders
 Maximum cylinder stroke 900 mm
 Ram rapid approach speed 0~25 mm/s, variable
 Ram pressing speed 0~5 mm/s, variable
 Wheelset support trolley 1 set
 Max trolley load 3000 kg

 Maximum Hydraulic pressure

 31.5 MPa
 Total installed power ≤ 30 kW
 Machine weight ≤ 30 tons
 Overall diamension (L*W*H) 10000x6500x2900 mm
 Pressure sensor accuracy 0.25% FS
 Displacement sensor accuracy ± 0.01 mm
 Measuring sensor accuracy ± 0.015 mm
 Inner distance control accuracy ± 0.2 mm
 Wheel position difference control accuracy ± 0.2mm
 Ram positioning accuracy ± 0.06 mm
 Ram repositioning accuracy ± 0.03 mm
 Maximum Wheelset weight 3000 kg
 Aplicable Axle length 1600 ~ 2600 mm
 Applicable wheel diameter Φ700 ~ Φ1200 mm
 Applicable brake disc diameter Φ500 ~ Φ670 mm

(*Above parameters are indicative, and can be modified as per customer's actual requirements.)

 

Machine features:

  • The Machine is a horizontal hydraulic wheel press and will be installed in a pit. (Design without foundation pit is available.)
  • Gantry frame structure, with high strength, good rigidity and less deformation.
  • Double-end cylinder pressing. Only need one positioning to proceed the 2 wheels' mounting without reversal of the axle.
  • Special patented centring devices at both ends of two ram cylinders for center hole positioning. The centre can insert into the center hole of both ends of the axle for wheelset positioning. During the whole operation process, it can ensure that the axle center line will be completely concentric with the two ram cylinder centerline to make the ram end face fully matched with the axle end face, without damage on axle center hole and preventing axle from upsetting.
  • The centre devices only bear the weight of the axle and do not bear the large pressure of the oil cylinder. While maintaining the centre positioning, it can automatically retreat back to the inside of the ram, so that the ram fits the end face of the axle and then can bear large cylinder pressure. When mounting, dismounting and back pressure test, the centre will be retreated into the center hole and the end face of the centre will fit the end face of the axle.
  • Unique Invention patented cylindrical ram for wheel mounting, with high pressing accuracy. The wheel mounting requires high accuracy and high pressing force. In order to ensure that the parts blocking the wheel are subjected to the force completely symmetrical, we adopts cylindrical ram for mounting wheel, not the side opening baffle.
  • Movable slider device with at 2 replaceable inserts to block the wheels, gears or brake discs for dismounting. It's the original patent in China.
  • An electrical support trolley is provided for loading/unloading onto/off from the press.
  • With a pre-assembly stand for wheelset preassembly.
  • Siemens S7-300 PLC and AdvanTech Industrial computer to control the operation. User-friendly HMI.
  • Only one operator required to operate the wheel press.
  • The press can track and control the whole process, detect the pressing condition of the
  • wheelset, and analyze and process it through industrial computer. It can export the pressure vs displacement curve and other results onto the screen and printer.
  • The Machine is designed with acoustic-light alarm to ensure the safe and reliable operation.

 

Overview of Hubei Heqiang:

Hubei Heqiang Machinery is the leading manufacturer of Wheelset and Bearing Presses in China. Now it covers more than 80% of the China market on Wheelset Presses. We offer the most advanced wheel set pressing equipment available in the railway and other relevant industry. The wheelset presses are used to mount and dismount all of the elements on the axle (wheel discs, brake discs, gears and bearings). With both single and double cylinder version available for option and capacity range from 200 to 800 tons. Our vast range of machines can satisfy all customer requirements in both maintenance and mass production applications.

 

 

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