100ton Double Mobile Gantry Hydraulic Press Machine PLC Controlled
Application scope:
This Double Gantry type hydraulic press machine is mainly used
for the leveling and calibration after welding of bogie frame side beam and cross beam of type A & B metro,
city car and special vehicles. The machine is also applicable for
other industrial applications.
Technical Parameters:
Specification | Data |
Product structure | Double Gantry type hydraulic press |
Norminal pressure | 100 tons |
Max pressure of the hydraulic system | 25 MPa |
Maximum ram stroke | 550 mm |
Distance of the ram to the working table surface | 850 mm |
Ram idle speed | Approx.20 mm/s |
Ram working speed | Approx.3 mm/s |
Ram return speed | Approx.40 mm/s |
Maximum distance of ram lateral movement | 1500 mm |
Maximum center distance of the two gantry rams | 4000 mm |
Gantry longitudinal moving speed | Approx. 100 mm/s |
Ram lateral moving speed | Approx. 80 mm/s |
Dimension of the working table (LxWxH) | 4000x1600x600 mm |
Machine overall dimension (LxWxH) | Approx.5000x2700x2700 mm |
PLC and Display | Siemens brand |
Power supply | 380V/50Hz, 3 phase AC |
Noise level during working | Not more than 75 dB |
Ambient temperature | 0℃ ~ 40℃ |
Relative humidity | Not more than 90% |
(Above parameters are indicative and can be modified according to
the customer's requirements.)
Machine Features:
- Double Gantry type structure with mobile gantry design.
- The gantry hydraulic press machine is mainly composed of fixed
working table, Double mobile gantry frame, rams, hydraulic system
and electrical control system, etc.
- The frame is of full steel overall welded structrure, and
carried out stress relief annealling treatment. With sufficient
strength and rigidity.
- Machine main structure and working principle: the machine is
equipped with two gantry which can move back and forth along the
adjustment and repair platform. The gantry can work at any position
within the scope of the working table. The gantry movement is
driven by the mechanical transmission device, and the lateral guide
wheel is used as the guide when moving. The distance between the
lateral guide wheels of the machine is reasonable, which can
prevent the gantry from walking and biting and move freely.
- The upper part of the gantry is equipped with a ram running trolley
device, which can make lateral reciprocating motion along the
gantry under the drive of the mechanical transmission device.
Therefore, the ram can flexibly realize the three-dimensional
movement of longitudinal, transverse and vertical when
straightening. It can be easily straightened at any point within
the allowable range of worktable.
- The ram can move freely with the trolley within the effective range
of the worktable, and the ram is made into replaceable structure to
facilitate the replacement of this part after long-term wear and
tear; heat treatment such as quenching of guide rail, roller
surface and working surface of ram sleeve has great hardness and
wear resistance.
- It's provided with T-slots on the surface of Ram and working table.
- The main cylinder and piston rod are good quality 45 forging steel.
- The hydraulic system is installed on the gantry beam.
- It's provided with independent control panel, display and hand
operation box on the gantry for easy operation.
- Siemens PLC and display to control and monitor the whole operation.
- The machine is a new equipment (including all parts, components and
accessories), and manufactured with new high-quality materials. The
mechanical components used is a series of advanced, high quality,
reliable and practical products, and conforms with relevant
international standards.
- Metal components of equipment and instruments are rustproof and
painted except machining surface and electroplating surface.
- All devices and meters are measured in accordance with the
international system of units (SI) standards. The design,
manufacture and tests of the equipment and meters conform to
international industrial standards (ISO) and International
Electrotechnical standards (IEC). The protection grade of all
electrical components is not less than IP54.
Warranty & After-sale Service:
One year of free warranty and lifetime maintenance for the
equipment for your purchased equipment. During the warranty period,
only due to design defects, manufacturing quality, and quality of
purchased parts, our company is responsible for free maintenance.
The company provides the required replacement parts (except for
consumable parts). Over the warranty period, repairs only are
charged at the cost price. At the same time, you will enjoy a
lifetime software upgrade from the date of purchase; our engineers
will provide a quick response when service is required.
Questions and Inquiry:
If you have any questions and interest about our machines, please
feel free to contact with us!