Long Lifetime Arc Welding Robot, TCP Automatic Correction, Water Cooled Welding Gun

Long Lifetime Arc Welding Robot, TCP Automatic Correction, Water Cooled Welding Gun

Arc welding robot function introduction

An arc welding robot is an industrial robot used for automatic arc welding operations.

The arc welding robot mainly consists of two parts: robot and welding equipment. In order to ensure the welding quality and weld formation, the workpiece must be deformed multiple times during the welding process to ensure the welding in the proper position. Therefore, the robot welding system needs the positioner or gantry is used for the welding of complex workpieces.

The arc welding robot mainly has two types of melting electrode welding work and non-melting electrode welding work, and has the characteristics of long - term welding work, high productivity, high quality and high stability of the welding work. Now, arc welding robots are moving towards intelligent development.

The emergence of arc welding robot is the advancement of welding automation. It breaks through the traditional method of welding rigidity automation and transforms into flexible automation mode, further expanding the application range of welding robot and realizing the automatic welding production of small batch products.

Due to the teaching reproduction function of the arc welding robot, if a welding task is to be completed, only one person teaches it to accurately reproduce each step of the teaching. If you want to do another job on this basis, you can do it again, and you don't need to change it.

In addition, our arc welding robot not only has precise linear, circular, curve interpolation and point - to - point motion functions, but also has a contact finding function to find the correct weld starting point, end point or welding. Any point in the middle of the seam.

In addition, the arc tracking function, multi - layer multi - pass welding function, track reproducing function, TCP automatic correction function, groove size deviation correction, online optimization function, program copy function, etc. are all features of our arc welding robot.

Welding robot body specification

6 Axis arc welding robot joint parts introduction

Package

About us

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

Company has advanced and sophisticated manufacturing equipments and testing instruments, CNC machine tools, machining centers, slow wire cutting machines and other equipment more than 200 units; strict quality assurance system, complete testing means; has developed into production CNC, Intelligent assembly and office automation, have realized the advanced ERP management and first - class production site of modern enterprises. The strict ISO9001 and ISO14001 system certifications provide a powerful guarantee for the company to produce high - quality wire feeders, RV reducers and industrial robots.

Why choose our company ?

1) 25 years experience in research and production of wire feeder, leading supplier in the world, Yaskawa and FANUC are also our customers.

2) 8 years experience in research and production of RV reduction gear, RV reduction gear is the core component of robots, have built a strong foundation for research & development of industrial robot in the future, now RV reduction gear sales reach to 20,000 units per year.

3) With the strong technical advantage of wire feeder and RV reduction gear, in 2015, we established a long - term relationship with Hongkong University of Science and Technology and independently developed robots, our goal is to produce 200,000 sets of RV reduction gear and 10,000 sets of welding robots per year .

We are committed to improving the level of automation for small and medium - sized manufacturing companies, reduce their labor and comprehensive production costs, create value for the world.

FAQ

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer, and our factory located in Nantong city, Jiangsu province. Our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, we are a manufacturer with strong R&D capabilities and own core technology, sincerely welcome to visit our factory.

Q: How about your after - sale service?

A:
1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.
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Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

Q: Can you provide customized service for our product?

A: Yes. We will provide you the professional robotic welding system solutions according to your specific product. Only you need to send us your detailed product drawings and welding requirement, then we will come out with the customized technical proposal for you.

Q: What does the whole welding robot system include?

A: The whole welding robot system includes the robot arm, controller, welding power source, positioners (one - axis or two axis), fixtures, welding gun cleaner, safety fence, etc.