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High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

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High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

Country/Region china
City & Province shanghai shanghai
Categories MIG Welders
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Product Details

High Speed Aluminum Tig Welding Robot TIG AC/DC Welding Power Supply

 

Aluminum TIG welding robot for aluminum alloy fuel rank introduction

 

 

Aluminum alloy fuel tank has become a trend in heavy trucks. It uses pulsed MIG welding to weld aluminum alloy fuel tanks, and the welding robot is used in the production of heavy truck fuel tanks, which realizes the automatic welding of heavy truck fuel tanks, which greatly improves product quality and efficiency.

 

 

Advantage of aluminum TIG welding robot

 

1. Greatly improve production efficiency, reduce labor intensity, aluminum welding robot can continuous production of 24h a day, while the labor intensity of workers is very low.

2. To improve production quality and reliability of the product, to avoid human factors resulting in a decline in welding quality, product quality is greatly improved, the stability of the quality has been reliably guaranteed.
3. Shorten the preparation cycle of product modification and replacement, realize flexible production, one machine people can weld a variety of products; 4. Reduces welding quality to welder skills, reduce labor costs.

5. Increase the visibility and leather of application enterprises new image, increase the competitive ability of enterprises.

 

 

Laser tracking system used in the aluminum TIG welding robot

 

Due to the large number of aluminum alloy fuel tank production processes, there has been a large error accumulation in the circumferential seam welding. The weld trajectory has different fuel tanks. The weld seam is not straight after welding, and the welding is uneven, burnt through, and poorly welded. The phenomenon is more common. In order to solve this problem, a laser tracking system is used, which scans the actual weld space position in real time, compares the measured data with a preset trajectory, and feeds the difference back to the robot control system.


By adjusting the position of the welding torch, the welding gun is always kept at the proper position of the joint of the workpiece, which better solves the welding problem of the welding seam of the aluminum alloy fuel tank, so that the welding quality is greatly improved, and the welding ring has no welding defects. And the production efficiency has been greatly improved, realizing the robot unattended self-welding fuel tank.

 

 

Aluminum TIG welding robot body specification

 
Robot modelZK1400 - 06
ApplicationArc welding
MountingVertical ground installation, lifting, hanging
Number of axes6
Payload 6kg
Max working radius1400mm
Repeated posiontioning accuracy0.03mm
Maximum joint rangeJ1RV reducer                            ±160°
J2RV reducer                           +110°, -70°
J3RV reducer                           +65°, -120°
J4RV reducer                            ±150°
J5Hollow harmonic reducer       +105°, -110°
J6Hollow harmonic reducer       ±320°
Maximum joint speedJ1RV reducer                             201.9°/S
J2RV reducer                            198.3°/S
J3RV reducer                            198.3°/S
J4RV reducer                              296.2°/S
J5Hollow harmonic reducer        197.5°/S
J6Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.mJ4RV reducer                             9.8N.m
J5RV reducer                             9.8N.m
J6Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡J4RV reducer                              0.3kg.㎡
J5RV reducer                              0.3kg.㎡
J6Hollow harmonic reducer         0.05kg.㎡
Body total weightKG185KG
Operating environmentTemperature0℃ - 45℃
Humidity20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity6KVA (Robot) + 24KVA (Welding source

 

 

Welding effect of aluminum TIG welding robot

 

1. No rust on the surface, high unfolds, full welding, strong interface.
2. Good weld consistency, no grinding or reduction of grinding two - thirds.
3. No stomata on the surface, cracks, not fused, slag, solder tumor, fly base, arc pit cracks and other strong conditions appear.

 

 

 

Welding torch clearing device of aluminum TIG welding robot

 

  1. Automatic start and stop,
  2. Automatic wire cutting,
  3. Automatic fuel injection,
  4. Automatic slag removal,
  5. Automatic cleaning depth adjustment,
  6. Automatic collection of welding slag,
  7. Forward and reverse adjustment,
  8. Speed adjustable,
  9. Anti-splash oil addition and other functions
  10. Fully automatic control and maintenance - free.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 
 
 
 
 
 
 

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