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Small Robotic Welding Latest Machine, Automated Welding Machine With Compatible Fixtures

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Small Robotic Welding Latest Machine, Automated Welding Machine With Compatible Fixtures

Country/Region china
City & Province shanghai shanghai
Categories Other Welding Equipment
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Product Details

Small Robotic Welding Latest Machine, Automated Welding Machine With Compatible Fixtures

 

Robotic welding lastest machine fixture requirements

 

In addition to the welding body, the welding robot must also use the welding fixture because it can accurately position the weldment, facilitate welding and ensure accuracy, which helps to improve the quality of the product, while also reducing the labor of the workers.

As a fixture for welding robots, it must meet certain design requirements. For example, when the welding robot fixture is clamped, the surface quality of the weldment should not be damaged. Especially when clamping the thin part, the clamping force should be limited or the head stroke limit should be taken, the contact area of ​​the indenter should be increased, and copper should be added. , aluminum bushings and other measures to achieve reliable clamping and proper rigidity.

Not only the surface quality, but also the positioning position and geometry of the welding can not be affected by the fixture of the welding robot. After the clamping, neither the loosening of the weldment nor the restraint of the weldment is produced big stress, this is the most basic.

Secondly, the point of application of the welding robot fixture should be located at the support of the weldment or close to the support, and the support reaction force and the clamping force, the support reaction force and the gravity should be prevented from forming a couple. In order to facilitate the control, the structure of the positioner and the clamping mechanism should not be too much on the same fixture, and only one power source should be selected as much as possible.

Because it is used in conjunction with a welding robot, it should be quick and easy to operate, and the operating position should be in a location that is easily accessible and easy to operate. When the clamp is in the clamped state, it should be self-locking; at the same time, there must be sufficient assembly and welding space, and all the positioning components and clamping mechanism should be kept at an appropriate distance from the weld bead.

In addition to the above characteristics, the welding robot fixtures play a very important role in automation and mechanization, and are the key to whether the welding work can achieve high speed, high efficiency, precision, compound, intelligent, environmental protection and other goals.

 

 

Robotic welding lastest machine fixture requirements specification

 
Robot modelZK1400-06
ApplicationArc welding
MountingVertical ground installation
Number of axes6
Payload 6kg
Max working radius1400mm
Repeated posiontioning accuracy0.03mm
Maximum joint rangeJ1RV reducer                            ±160°
J2RV reducer                           +110°, -70°
J3RV reducer                           +65°, -120°
J4RV reducer                            ±150°
J5Hollow harmonic reducer       +105°, -110°
J6Hollow harmonic reducer       ±320°
Maximum joint speedJ1RV reducer                             201.9°/S
J2RV reducer                            198.3°/S
J3RV reducer                            198.3°/S
J4RV reducer                              296.2°/S
J5Hollow harmonic reducer        197.5°/S
J6Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.mJ4RV reducer                             9.8N.m
J5RV reducer                             9.8N.m
J6Hollow harmonic reducer        4N.m
Allowable inertia  Kg.㎡J4RV reducer                              0.3kg.㎡
J5RV reducer                              0.3kg.㎡
J6Hollow harmonic reducer         0.05kg.㎡
Body total weightKG185KG
Operating environmentTemperature0℃ - 45℃
Humidity20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity6KVA (Robot) + 24KVA (Welding source)

 
 

 

Robotic welding lastest machine welding power supply

 

It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.

 

  1. High speed DSP + FPGA multi - core system, can shorten control period to control arc effectively.
  2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
  3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
  4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
  5. Open type communication mode, robot can control all parameters of welding machine.
  6. Built-in start point test function, can achieve welding seam start point test without adding robot hardware.

 

Robotic welding lastest machine welding torch clearing device

 

 

 

 

 

 

 

 

 

 

 


 
 
 
 
 
 
 

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