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Wind Power Gear Forging With Heat Treatment Normalizing And Gear Ring Die Forged Tempering Technology

Quanzhou Weforging Machinery Manufacturing Co., Ltd.

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Address: Dongshi Town, Jinjiang City, Quanzhou City, Fujian Province, China

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Quanzhou Weforging Machinery Manufacturing Co., Ltd.

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Wind Power Gear Forging With Heat Treatment Normalizing And Gear Ring Die Forged Tempering Technology

Country/Region china
City & Province quanzhou fujian
Categories Flanges
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Product Details

Product Description:

Gear Forging - Durable and High Precision Industrial Equipment

Gear Forging is a specialized process that involves shaping and forming gears through hot drop forging and CNC machining. This process produces high strength and high precision gears that are essential for various industrial applications, including ships, wind power, bridges, and chemical industry.

Process

The process of Gear Forging includes hot drop forging, CNC machining, and gear shaping. Hot drop forging is a method of shaping metal into desired forms through the use of heat and pressure. This process ensures the durability and strength of the gears, making them suitable for heavy-duty industrial equipment. CNC machining is used to achieve high precision in the shape and size of the gears, making them perfect for specific industrial applications. Lastly, gear shaping is the final step in the process, where the gears are given their unique shape and teeth.

Application

Gear Forging is widely used in various industries, including industrial equipment, ships, wind power, bridges, and chemical industry. In industrial equipment, gears are used in machines and tools to transfer power and motion. In ships, gears are essential for steering, propulsion, and other mechanical functions. In wind power, gears are used in wind turbines to convert the rotational motion into electricity. In bridges, gears are used to operate lifting mechanisms and control the movement of the bridge. In the chemical industry, gears are used in mixing and blending machines.

Heat Treatment

After the forging and machining process, the gears undergo heat treatment, which involves normalizing and tempering. Normalizing is a process of heating and cooling the gears to improve their strength and hardness, while tempering is a process of heating and cooling to reduce the brittleness and improve the toughness of the gears. This heat treatment process ensures that the gears can withstand high stress and heavy loads in various industrial applications.

Transportation

Gear Forging products are transported by sea freight. This method of transportation is ideal for heavy and bulky gears, as it is cost-effective and safe. The gears are securely packed and loaded onto cargo ships for transportation to different industrial locations.

Weight

The weight of Gear Forging products ranges from 0.5 to 180kg, depending on the size and type of gear. This weight range makes the gears suitable for various industrial applications, from small machines to large-scale equipment.

 

Features:

  • Product Name: Gear Forging
  • Weight: 1-100kg
  • Tolerance: ±2mm
  • Shape: Drawing
  • Hardness: HB150-600
  • Process: Forging, CNC, Gear Shaping
  • Forged Steel Parts
  • Hot Forging Parts
  • Forged Part
  • Precision Forging
 

Technical Parameters:

Applications:

Gear Forging for Industrial and Heavy-Duty Applications

Brand Name: OEM/ODM

Model Number: 2

Place of Origin: Quanzhou China

Minimum Order Quantity: 300

Price: Negotiable

Packaging Details: According to drawing requirements

Delivery Time: 20-60 days

Payment Terms: TT

Supply Ability: 100000 pcs per month

Shape: Drawing

Heat Treatment: Normalizing And Tempering

Transport: By Sea

Application: Industrial, Ships, Wind Power, Bridges, Chemical Industry

Tolerance: ±2mm

Introduction to Gear Forging

Gear Forging is a process of manufacturing high-quality and durable forged gear blanks for industrial and heavy-duty applications. The gear forging process involves shaping and molding materials into desired shapes and sizes through the application of heat and pressure. This results in stronger and more reliable gears compared to those made through traditional casting methods.

Custom Forged Gear Blanks

Our company specializes in producing custom forged steel parts according to our clients' specific requirements. With our advanced equipment and skilled craftsmen, we are able to produce forged gears with high precision and tight tolerance levels. Our forged gears are known for their exceptional strength, durability, and resistance to wear and tear.

Application and Uses

Gear Forging is widely used in various industries such as industrial, shipping, wind power, bridges, and chemical industry. These forged gears are essential components in heavy-duty machinery and equipment, providing the necessary power and motion for their operation. They are also used in the transmission of power in vehicles, agricultural equipment, and other mechanical systems.

Benefits of Using Forged Gears
  • High Strength and Durability: Forged gears are known for their exceptional strength and durability, making them suitable for heavy-duty and high-stress applications.
  • Accurate and Precise: The gear forging process allows for high precision and tight tolerance levels, ensuring the gears fit perfectly and work seamlessly with other components.
  • Resistance to Wear and Tear: Due to their high strength and durability, forged gears are able to withstand wear and tear, resulting in longer service life and reduced maintenance costs.
  • Cost-Effective: Despite the initial cost of forging, the long-term benefits and cost savings make it a more cost-effective option compared to other manufacturing methods.
Contact Us for Your Gear Forging Needs

If you're in need of high-quality and custom forged gears for your industrial or heavy-duty applications, look no further. Our company offers top-of-the-line gear forging services with a focus on quality, precision, and customer satisfaction. Contact us today to discuss your requirements and get a quote.

 

Customization:

Gear Forging Customization Service

Brand Name: OEM/ODM

Model Number: 2

Place of Origin: Quanzhou China

Minimum Order Quantity: 300

Price: Negotiable

Packaging Details: According to drawing requirements

Delivery Time: 25-60 days

Payment Terms: TT

Supply Ability: 100000 pcs per month

Heat Treatment: Normalizing And Tempering

Process: Forging,CNC,Gear Shaping

Application: Industrial,Ships, Wind Power, Bridges, Chemical Industry

Transport: By Sea

Tolerance: ±2mm

Custom Stainless Steel Forging for High Quality Gear Production:

  • Utilizing hot forging process for superior strength and durability
  • Expertly crafted forged steel flanges for precision and accuracy
  • Customized design and manufacturing to meet specific project requirements
 

Packing and Shipping:

Gear Forging Packaging and Shipping
Packaging

Our Gear Forging products are carefully packaged to ensure safe delivery to our customers. Depending on the size and quantity of your order, your products will either be packaged in boxes or on pallets. All packaging materials used are of high quality and are designed to protect your gears during transit.

Box Packaging

For smaller orders, your gears will be packaged in sturdy boxes with ample cushioning to prevent any damage during shipping. Each box will be clearly labeled with the product name and quantity for easy identification.

Pallet Packaging

For larger orders, your gears will be securely strapped onto pallets and wrapped with protective plastic. This ensures that your gears stay in place and are not damaged during shipping. Each pallet will also be labeled with the product name and quantity for easy identification.

Shipping

We offer various shipping options to accommodate our customers' needs. We work with trusted shipping carriers to ensure timely and safe delivery of our Gear Forging products.

Standard Shipping

Our standard shipping option is the most cost-effective method for delivering your gears. Depending on your location, standard shipping can take anywhere from 5-10 business days for delivery.

Expedited Shipping

If you need your gears delivered urgently, we offer expedited shipping options for an additional fee. This option guarantees delivery within 1-3 business days, depending on your location.

Once your order has been shipped, you will receive a tracking number via email to track the progress of your shipment.

Thank you for choosing our Gear Forging products. If you have any further questions regarding packaging and shipping, please don't hesitate to contact us.

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