Suzhou Best Bowl Feeder Automation Equipment Co., Ltd. |
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Easy Installation Vibration Bowl Feeder Caps Feeder For Assemble Line Production
1 . Descriptions:
Vibratory bowl feeders are widely used in industries to automate production processes by efficiently feeding parts and materials of different configurations. However, these mechanical devices can experience damage over time and under extreme conditions, leading to unexpected failures that disrupt production and require costly repairs.
If you're facing frequent issues with your vibratory feeder and it's not performing as expected, it's crucial to conduct thorough checks before considering repairs.
Here are the key areas to investigate in a damaged vibratory feeder:
Verify that bowls, track, and hopper pans operate independently
without touching the mounting plate or brackets.
Check for dirt or contaminants that could obstruct smooth
functioning and cause clogging.
Assess the alignment of components, such as the bowl discharge unit
and inline track, to ensure proper positioning.
Inspect springs, especially those above the spacer on the lower and
upper clamps, for signs of breakage.
Look for cracks and broken welds in the feeder structure.
Evaluate the condition of coils, controllers, and sensors, as they
are essential for proper operation.
Thoroughly examining these critical parts will help you identify
the underlying cause of the malfunction. If the issues are minor,
you may be able to resolve them by following the troubleshooting
guidelines provided by the manufacturer. However, it's important to
carefully read and understand the user manual instructions before
attempting any troubleshooting. Adhering to recommended methods can
often solve minor issues, saving time and money on professional
repairs. If the damage is severe and beyond the scope of in-house
repairs, it's advisable to seek assistance from a reputable repair
technician who can effectively assess and address the problem.
2 . Specifications:
Product name | Vibratory Bowl Feeder |
Material | Aluminum(AL7075), Stainless Steel(SUS304) or Based on Customers' Requirements |
Controller | CUH,Sanki,Sinfonia,REO,Afag |
Voltage | 220V 50HZ/110V 60Hz or Based on Customers' Requirements |
Power | 300W/500W/1000W/1500W/2000W |
Color | Green or Based on Customers' Requirement |
Speed | Based on Customers Requirements |
Warranty | 2 Years |
Certification | CE, ISO9001, ROHS |
Lead Time | 3 Working Weeks |
3 . How to Eliminate ‘Dead Spots’ in Vibratory bowl feeders:
Vibratory bowl feeders are crucial in industries for sorting and feeding parts during manufacturing and assembly processes. However, they can experience issues known as "dead spots," where specific areas fail to move while others function properly. There are two main problems associated with dead spots and their respective solutions:
Problem 1: Stationary spot
If a dead spot remains immobile, it is typically caused by issues
with the clamping screws. To address this problem:
Loosen the screw and observe the movement of parts within the
feeder.
Gradually tighten the screw to achieve the appropriate tension for
the spring.
Ensure that the feeder is securely mounted to prevent dead spots
caused by loose feet.
Problem 2: Spot moves with the bowl
If the dead spot moves along with the bowl, it may indicate a
manufacturing defect, such as a broken weld. Consider the following
solutions:
If feasible, re-weld the broken part.
Alternatively, replace the faulty component according to
recommended practices.
Inspect the weld seam of the coil assembly for any defects.
If the above solutions fail to resolve the issue, it is advisable
to seek assistance from a technician or contact the manufacturer.
They have the necessary expertise to accurately diagnose the
problem and provide appropriate solutions. Common actions may
include adding counterweights, replacing components, or adjusting
the spring torque.
By effectively addressing dead spots, you can ensure a smooth operation of your vibratory feeder, thereby optimizing productivity in your manufacturing processes.
4 . More Pictures: