Wear Resistant Mining Drill Bits Tungsten Carbide Insert Rock Crushing

Mining Drill Bits IADC635 9 7/8" Wear Resistant Tungsten Carbide Insert Rock Crushing

Our Company

Hunan TianYing Drilling Machine Manufacturing Co., Ltd. was founded in 2003, located at Zhuzhou, China, the word famous tungsten Carbide production base. We are a professional producer, and supplier of Rock Drilling Bits, all the bits crafted from the finest material available in today's market.TCI(Tungsten Carbide Insert) types are our main products, available in many sizes, designed for soft to very hard formations. With years of study and refining, our Rock Drilling Bits are preceded by extensive R&D, field tested, and backed by our unmatched commitment to service and support, our products exported to all over the world, such as Australia, North America, Middle East, North Africa and Southeast Asia etc. Today, Tianying's products have been favored and respected by domestic and foreign customers. We will continue to serve our customers with high quality products, excellent service and reasonable price.

All of our bits are manufactured according to strict standards, set forth by the American Petroleum Institute (API). And classified according to characteristics set forth by the International Association of Drilling Contractors (IADC).

What is Hard Rock Drill Bits

1. A roller cone or tricone rock bit consists of a bit body with three moveable conical rollers equipped with cemented carbide inserts.

2. The idea is the crush the rock by rolling the inserts against the rock with appropriate rotation speed and feed force.

3. Carbide inserts are distributed over the three rollers in such a manner that the entire bottom of the hole is worked on when the drill bit is rotated.

4. Roller bits for hard and abrasive rock generally have spherical cemented carbide inserts closely spaced.

5. Roller bits for softer rock may have the chisel and conical carbide teeth or quality milled steel teeth as the cutters.

Application : For use in abrasive consolidated formations with compressive strength above 400 Mpa such as taconite, quartzite and banded iron formations

Cutting structure: These bits are characterized by closely spaced conical or spherical inserts with medium to low projection. This configuration promotes good penetration rates in hard, consolidated and very abrasive formations. Smaller carbide inserts are provided on the gage and inner rows or hard metal is deposited in the nose area to contain shell erosion and improve performance.

• Compression Strength: 60,000 – 100,000 psi
• Drilling Speeds: 50 – 90 rpm
• Jet Circulation: All sizes
• Weight on Bit (WOB): 4,000 – 7,500 lbs/in of bit diamete

Working theory of TCI tricone bit
The medium formation TCI tricone bits features aggressive chisel tungsten carbide inserts on the heel rows and inner rows. This design provides a fast drilling rate and added cutting structure durability in medium to medium hard for mations. The HSN rubber O-ring provides adequate sealing for bearing durability.
Tricone bit is connected with the drill stem and rotates along with it, and drive cones to pressed on the rock. Each cone rotates round the axis of its leg and three cones simultaneously revolve around the bit center. The tungsten carbide inserts on the cone shell cause the formation to spall under the weight on bit and the impact load of cone rotating, the debris will be discharged out to hole by compression air.
The medium formation TCI tricone bits features aggressive chisel tungsten carbide inserts on the heel rows and inner rows. This design provides a fast drilling rate and added cutting structure durability in medium to medium hard for mations. The HSN rubber O-ring provides adequate sealing for bearing durability.

INTERRELATIONSHIP BETWEEN INSERTS REQUIREMENTS AND THE FORMATION

Quality Control

In manufacturing, each process goes through an extensive and painstaking testing ,

quality control is a process that ensures customers receive products free from defects and meet their needs.

1, Raw material selection:To make a good drill bit, it is necessary to select the best material and gatekeeping the quality of the material. We purchase the high-quality steel and strictly control the material composition and size, it main includes the detection of the shape, diameter, reamed diameter, length composition, and flaw of the raw material, Tungsten Carbide and Grease are also the best raw materials on the market.Besides, we marked every different piece of materials before transferred to the warehouse.

2, In strict accordance with the ISO9001 international standards for production.

Carefully control every step of the production, complete each of the production process,

the production process is including blanking, forging, rough turning, heat treatment,fine turning, quenching, assembling, welding, painting, then storage.

Each working process was full inspected, after the qualification, then move to next working process, which to ensure the 100% qualified rate.

3, Sampling observation, numbered, packing and arrange the shipment.