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[China]
Address: 8#,jianshan road,Tianying drill industrial park, zhuzhou. hunan provice, China
Contact name:
Hunan Tianying Drilling Machine Manufacturing Co., Ltd. |
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Advanced Cutting Structure designed Tricone Drill Bit For Mines Blast Hole
What Is Tricone Drill Bit ?
Click here to get our product catalogue TCI DRILL BIT.pdf
Tricone Drill Bit is an ideal solution for soft, medium, or hard rock formations, it is connected with the drill stem and rotates along with it, and drive cones to pressed on the rock. Each cone rotates round the axis of its leg and three cones simultaneously revolve around the bit center. The tungsten carbide inserts on the cone shell cause the formation to spall under the weight on bit and the impact load of cone rotating, the debris will be discharged out to hole by compression air. Tricone bits come in several different varieties, and can deal with a wide range of different rock formations. It is important to know the type of formation you are drilling in when selecting a drill bit.
The medium formation TCI tricone bits features aggressive chisel tungsten carbide inserts on the heel rows and inner rows. This design provides a fast drilling rate and added cutting structure durability in medium to medium hard for mations. The HSN rubber O-ring provides adequate sealing for bearing durability.
Application
Tricone drill bit is one of the main tools for blast hole and well drilling, mainly used for large-scale open-pit mining, such as open-pit coal mines, iron mines, copper mines and molybdenum mines, also the non-metallic mines. With the increasing in variety of type, it’s also widely used in quarrying, foundation clearing, hydrogeological drilling, coring, tunneling in railway transportation department and shaft drilling in underground mines. The rock breakage by the tricone bit which used in mine is working with both the impact of teeth and the shear caused by slippage of the teeth, which bring high rock breaking efficiency and the low operation cost.
INTERRELATIONSHIP BETWEEN INSERTS REQUIREMENTS AND THE FORMATION
Formation Characteristics | Insert Spacing | Insert Properties | Penetration and Cuttings Production | Cleaning Flow Rate Requirement |
| Soft | Wide | Long and sharp | High | High |
| Medium | Relatively wide | Shorter and stubbier | Relatively high | Relatively high |
| Hard | Close | Short and rounded | Relatively low | Relatively lower |
Common fault analysis of Tricone bits
| Common fault | Fault description | Method |
| Early wear of the shirttail | Abrasive formations, bent drill rod, seriously worn stabilizer and insufficient air for drilling rate attained etc, are all the causes which result in premature shirttail wear. In this case, the configuration of cones is good and the amount of inserts wear is small. Shairttail wear can also allow the big roller bearings to fall out resulting in bit failure. | The designer should strength the shirttail with certain measures to increase the wear-resistance capacity of shirttails. |
| Early wear and loose movement of the bearing | Excessive weight on bit, insufficent air to clean the hole and/or cool the bearing, leads to bearings overheating due to improper cooling and poor cuttings removal can shorten the service life of bit bearing. | Reduce bit pressure and increase air pressure |
| Cutting structure failure | Excessive WOB or Rotation speed; Wrong bit selection; Cuttings blowing in bad conditions caused repeating crushing. | Correctly select operating parameters and rotary types for specific working conditions |
Advantage:
Quality Control
In manufacturing, each process goes through an extensive and painstaking testing ,
quality control is a process that ensures customers receive products free from defects and meet their needs.
1, Raw material selection:To make a good drill bit, it is necessary to select the best material and gatekeeping the quality of the material. We purchase the high-quality steel and strictly control the material composition and size, it main includes the detection of the shape, diameter, reamed diameter, length composition, and flaw of the raw material, Tungsten Carbide and Grease are also the best raw materials on the market.Besides, we marked every different piece of materials before transferred to the warehouse.
2, In strict accordance with the ISO9001 international standards for production.Carefully control every step of the production, complete each of the production process,the production process is including blanking, forging, rough turning, heat treatment,fine turning, quenching, assembling, welding, painting, then storage.Each working process was full inspected, after the qualification, then move to next working process, which to ensure the 100% qualified rate.
3, Sampling observation, numbered, packing and arrange the shipment.
Tianying's Best Service
1. 365×24 Year-round Service,We are committed to year-round 24-hour service even during holidays.
1. Provide professional technical services, including products introduction, selecting and problem solution etc.
3. Within 35 Working Days Quick Delivery.
We mainly provide Tricone Bits(TCI Drill Bits) for open pit mining.
a). Type: Tungsten Carbide Insert (TCI)
b). Formation Application: Soft to Hard Formation
c). Size Available: 7 7/8''~26''
d). Popular IADC Code: IADC545,645,725,735,745,825,835
Don’t see the bit you are looking for? Give us a call, we can customize any bit to fit your unique circumstances.
