Active Member
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[China]
Address: 8#,jianshan road,Tianying drill industrial park, zhuzhou. hunan provice, China
Contact name:
Hunan Tianying Drilling Machine Manufacturing Co., Ltd. |
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Increased Performance Hard Rock Drill Bits Drilling Through Soft To
Ultrahard Formations
Click here for catalogueTCI DRILL BIT.pdf
Our Company
Hunan Tianying Drilling Machine Manufacturing Co., Ltd, a high-technology engineering group with world-leading positions, which manufacturers and supply various Rock Drill bits for Blasting drilling & mining. Our believe that innovative think drives the delivery of quality tools to customers, our expertise is evident in tricone bits. Tianying rock drilling bits are renowned for their great reliability, excellent and even quality and long services life with an expertise direct to any corner of the world.
All of our bits are manufactured according to strict standards, set forth by the American Petroleum Institute (API). And classified according to characteristics set forth by the International Association of Drilling Contractors (IADC).
What is Hard Rock Drill Bits
Hard Rock Drill Bit is cut rock by Tungsten Carbide teeth projecting from rolling cutters, which rotate on the drill-bit bearings. Inturn, the drill bit rotates at a high rate, and presses against the bottom hole with a high axial force. The teeth of the rolling cutters roll over the bottom hole and, owing to the large stresses that develop in the area of contact between the teeth and the rock, cut the rock by crushing and chipping. As the hardness of therock increases, the rotation rate decreases and the axial force increases. Destroyed at the mine the rock is removed to the surface by air compressor, mud pump, or a combination of these methods.All bits the above are manufactured according to strict standards, set forth by the American Petroleum Institute (API). And classified according to characteristics set forth by the International Association of Drilling Contractors (IADC).
Working theory of TCI tricone bit
The medium formation TCI tricone bits features aggressive chisel
tungsten carbide inserts on the heel rows and inner rows. This
design provides a fast drilling rate and added cutting structure
durability in medium to medium hard for mations. The HSN rubber
O-ring provides adequate sealing for bearing durability.
Tricone bit is connected with the drill stem and rotates along with
it, and drive cones to pressed on the rock. Each cone rotates round
the axis of its leg and three cones simultaneously revolve around
the bit center. The tungsten carbide inserts on the cone shell
cause the formation to spall under the weight on bit and the impact
load of cone rotating, the debris will be discharged out to hole by
compression air.
The medium formation TCI tricone bits features aggressive chisel
tungsten carbide inserts on the heel rows and inner rows. This
design provides a fast drilling rate and added cutting structure
durability in medium to medium hard for mations. The HSN rubber
O-ring provides adequate sealing for bearing durability.
Common fault analysis of Tricone bits
| Common fault | Fault description | Method |
| Early wear of the shirttail | Abrasive formations, bent drill rod, seriously worn stabilizer and insufficient air for drilling rate attained etc, are all the causes which result in premature shirttail wear. In this case, the configuration of cones is good and the amount of inserts wear is small. Shairttail wear can also allow the big roller bearings to fall out resulting in bit failure. | The designer should strength the shirttail with certain measures to increase the wear-resistance capacity of shirttails. |
| Early wear and loose movement of the bearing | Excessive weight on bit, insufficent air to clean the hole and/or cool the bearing, leads to bearings overheating due to improper cooling and poor cuttings removal can shorten the service life of bit bearing. | Reduce bit pressure and increase air pressure |
| Cutting structure failure | Excessive WOB or Rotation speed; Wrong bit selection; Cuttings blowing in bad conditions caused repeating crushing. | Correctly select operating parameters and rotary types for specific working conditions |
Tianying's Best Service
1. 365×24 Year-round Service,We are committed to year-round 24-hour
service even during holidays.
1. Provide professional technical services, including products
introduction, selecting and problem solution etc.
3. Within 35 Working Days Quick Delivery.
Quality Control
In manufacturing, each process goes through an extensive and painstaking testing ,
quality control is a process that ensures customers receive products free from defects and meet their needs.
1, Raw material selection:To make a good drill bit, it is necessary to select the best material and gatekeeping the quality of the material. We purchase the high-quality steel and strictly control the material composition and size, it main includes the detection of the shape, diameter, reamed diameter, length composition, and flaw of the raw material, Tungsten Carbide and Grease are also the best raw materials on the market.Besides, we marked every different piece of materials before transferred to the warehouse.
2, In strict accordance with the ISO9001 international standards for production.
Carefully control every step of the production, complete each of the production process,
the production process is including blanking, forging, rough turning, heat treatment,fine turning, quenching, assembling, welding, painting, then storage.
Each working process was full inspected, after the qualification, then move to next working process, which to ensure the 100% qualified rate.
3, Sampling observation, numbered, packing and arrange the shipment.
Our Company
Hunan Tianying Drilling Machine Manufacturing Co., Ltd, supplies
tricone drill bits, which are widely used in mining drill. Products
offers a complete line of tricone bits, which using the best raw
material in the market. Reliable steel, tungsten carbide, bearing
and lubrication system, size from 7 7/8”(85.7mm) to 26”(660.4mm)
for use in all formations, Our Tricone Bits are with Sealed
Bearing, Roller Bearing and Gage Protected which can ensure you can
drill more meters.
