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Underbalanced Drilling Conditions Using Roller Cone Bit Can Endure Long Run times
Click here for catalogueTCI DRILL BIT.pdf
What is Roller Cone Bit?
Roller cone bit consists of a bit body with three moveable conical rollers equipped with cemented carbide inserts. The idea is the crush the rock by rolling the inserts against the rock with appropriate rotation speed and feed force. Three types of cemented carbide inserts are used for roller type bits being Chisel, Conical, and Hemispherical. Carbide inserts are distributed over the three rollers in such a manner that the entire bottom of the hole is worked on when the drill bit is rotated. Roller bits for hard and abrasive rock generally have spherical cemented carbide inserts closely spaced. Roller bits for softer rock may have the chisel and conical carbide teeth or quality milled steel teeth as the cutters. A roller bit will utilize nozzles from which the compressed air escapes to lift the cuttings from the bottom of the hole.
Application
Tricone drill bit is one of the main tools for blast hole and well drilling, mainly used for large-scale open-pit mining, such as open-pit coal mines, iron mines, copper mines and molybdenum mines, also the non-metallic mines. With the increasing in variety of type, it’s also widely used in quarrying, foundation clearing, hydrogeological drilling, coring, tunneling in railway transportation department and shaft drilling in underground mines. The rock breakage by the tricone bit which used in mine is working with both the impact of teeth and the shear caused by slippage of the teeth, which bring high rock breaking efficiency and the low operation cost.
Common fault analysis of Tricone bitsCommon Fault Analysis of Tricone Bits.pdf
| Common fault | Fault description | Method |
| Early wear of the shirttail | Abrasive formations, bent drill rod, seriously worn stabilizer and insufficient air for drilling rate attained etc, are all the causes which result in premature shirttail wear. In this case, the configuration of cones is good and the amount of inserts wear is small. Shairttail wear can also allow the big roller bearings to fall out resulting in bit failure. | The designer should strength the shirttail with certain measures to increase the wear-resistance capacity of shirttails. |
| Early wear and loose movement of the bearing | Excessive weight on bit, insufficent air to clean the hole and/or cool the bearing, leads to bearings overheating due to improper cooling and poor cuttings removal can shorten the service life of bit bearing. | Reduce bit pressure and increase air pressure |
| Cutting structure failure | Excessive WOB or Rotation speed; Wrong bit selection; Cuttings blowing in bad conditions caused repeating crushing. | Correctly select operating parameters and rotary types for specific working conditions |
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