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80T To 100T Pipe Rotators For Welding , VFD Self Aligning Pipe Welding Equipment

ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
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Address: Gangcheng Avenue, Zhangjiagang City,Hebei Province,China

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ZHANGJIAGANG FLAME MACHINERY CO.,LTD.

80T To 100T Pipe Rotators For Welding , VFD Self Aligning Pipe Welding Equipment

Country/Region china
City & Province hebei
Categories Other Welding Equipment
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Product Details

Self Aligning Pipe Welding Rotator for tank , pipe welding equipment

 

 

Quick Detail

 

  • The self- align/adjusting rotator is suitable for circular pipe/tank/vessel welding;
  • The distance between wheels can be adjustable by it self.
  • Double motor drive system which is more stable and reliable;
  • Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
  • Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;

 

1. Introduction

 

This series pipe welding rotators are self-alignment/self centering type with rubber rollers. It's double motor driving.

Our welding roller beds designed for maximum workpiece loads from 80T to 100T are used for the rotation and positioning of heavy, rotationally symmetrical workpieces like tanks, pipes or boilers for further machining or welding.

We also provide tailor-made pipe welding rotator according to your special requirements.

 

2. Main Parameters

 

Model

HGZ80

HGZ100

Max loading T

80

1000

Suit diameter mm

Min

850

6000

Max

5000

2800

Rubber Roller mm

Dia 

500

500

Width

120

120

Metallic roller mm

Dia 

494

494

Width

60

80

Linear speed m/h

6--60

Speed Control

VFD

Motor power kW

2*2.2

2*2.2

Roller distance mm

2000

2200

Above are our standard models and parameters, and it can be designed and manufactured on request.

              *We reserve the right to alter specifications without prior notice.

 

3. Main features

 

The standard models of our roller beds have the following features:

  • Double motor drive system which is more stable and reliable;
  • Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
  • Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;
  • Heat treatment to main welding parts after welding; sand blasting treatment to main welding parts before painting;
  • Roller distance is self-aligned and roller surrounding angle among 45°~110°;
  • All motion parts have lubrication system;
  • Main electric elements are ABB/Siemens brands;
  • Hand pendant with Forward-Stop-Reverse and speed potentiometer are standard;
  • Lifting lug on the base of roller bed;
  • Standard color:

Optional features:

 

  •  Roller material options: Metallic or PU roller;
  •   Undercarriage/travel boogie;
  •   Interface for integral control with welding column&boom;
  •   Foot switch;
  •   Servo drive;
  •   Anti-explosion motor&control panel;

 

4. Supply range

 

  • Driving turning roll                                          1set
  • Idle turning roll                                             1set
  • Electric control system [including 1piece of electric control cabinet, 1piece of remote control box with   cable 6m]                           1set
  • Technical documents (with manual book, conformity certificate, packing list, etc)                                                                   1set

 

5. Structure drawing

 

 

6. Reference photo

 

 

7. Comparative advantage

 

  • ISO9000&CE certified;
  • Professional and experienced engineer team to ensure the advanced design about structure and electric;
  • Experienced and skilled workers to care for each work flow from material cutting, welding, grinding to final assembly and testing to ensure high machine quality;
  • Professional and experienced after sale service team to guarantee quick and satisfied installation, commissioning or service;
  • Optimum materials and outsourcings to ensure the best performance;
  • Commissioning and testing before delivery;
  • Factory inspection is encouraged;

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