1000ton Welding Rotator

Self - Aligned Welding Rotator Auto Centering VFD Speed Control

1. Quick Details

• Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
• Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;
• Roller distance is self-aligned and roller surrounding angle among 45°～110°;

2. Introduction

This series welding rotators are self-alignment/self centering type.

Our welding roller beds designed for maximum workpiece loads from 80T to 100T are used for the rotation and positioning of heavy, rotationally symmetrical workpieces like tanks, pipes or boilers for further machining or welding.

We also provide tailor-made pipe welding rotator according to your special requirements.

3. Main Parameters

4. Main features

The standard models of our roller beds or welding rotators have the following features:

• Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
• Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;
• Heat treatment to main welding parts after welding; sand blasting treatment to main welding parts before painting;
• Roller distance is self-aligned and roller surrounding angle among 45°～110°;
• All motion parts have lubrication system;
• Main electric elements are ABB/Siemens brands;
• Hand pendant with Forward-Stop-Reverse and speed potentiometer are standard;
• Lifting lug on the base of roller bed;
• Standard color:

Optional features:

• Roller material options: Metallic or PU roller;
• Undercarriage/travel boogie;
• Interface for integral control with welding column&boom;
• Foot switch;
• Servo drive;
• Anti-explosion motor&control panel;

5. Supply range

• Driving welding rotator                                          1set
• Idle welding rotator                                             1set
• Electric control system [including 1piece of electric control cabinet, 1piece of remote control box with cable 6m]                      1set
• Technical documents (with manual book, conformity certificate, packing list, etc)                                                             1set

6. Structure drawing

7. Reference photo

8. Comparative advantage

• ISO9000&CE certified;
• Professional and experienced engineer team to ensure the advanced design about structure and electric;
• Experienced and skilled workers to care for each work flow from material cutting, welding, grinding to final assembly and testing to ensure high machine quality;
• Professional and experienced after sale service team to guarantee quick and satisfied installation,commissioning or service;
• Optimum materials and outsourcings to ensure the best performance;
• Commissioning and testing before delivery;
• Factory inspection is encouraged;