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Continuous Upward Casting Machine for 1000 Ton Scrap Copper Wire Copper Rod Recycling

Henan Zhengyang Machinery Equipment Co., Ltd.

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Address: 401, Zone B, Henan Communication Industrial Park, Fifth Avenue, Zhengzhou, Henan, China

Contact name:Tina Lu

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Henan Zhengyang Machinery Equipment Co., Ltd.

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Continuous Upward Casting Machine for 1000 Ton Scrap Copper Wire Copper Rod Recycling

Country/Region china
City & Province zhengzhou henan
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Product Details

PRODUCT APPLICATION

Upward continuous casting machinery ( up cast line )
Upward Copper Rod Continuous Casting Full Plant is used to produce the long and bright oxygen-free copper rod with the diameter
from 8 to 25mm. Large-length bright oxygen-free copper tube blanks and large-length bright oxygen-free copper slabs.
As a conductive material with high conductivity and low oxygen content, the oxygen-free copper rod is widely used in wire,
cable,electromagnetic wire and other industries.
FINAL PRODUCT STANDARD
Raw Materials
The raw materials should meet the requirements of GB/T467-2010 cathode copper No.1 standard copper Cu-CATH-2
Battery Cover Remover
2200*2000*1300 mm
Copper Rod
Copper rod technical indicators should meet the GB/T3952-2008 standard
Density
~8.9Kg/dm3
Tensile Strength
>170N/mm2
Soft Electrical Conductivity
>100% IACS ( 2m2n Flexble Wire )
Soft Electrical Resistivity
>0.15328Ωg/m2
Elongation
>37%
Oxygen Content
≤20ppm

PROCESS DETAILS

Step 1. Cathode copper is directly added to the melting furnace and melted into a liquid by power frequency induction;
Step 2. After melting, the copper liquid will automatically and smoothly overflow into the intermediate holding furnace through the
transition chamber;
Step 3. The copper liquid has a stable reduction process by the covered surface of charcoal;
Step 4. After the reduction, the copper liquid is rapidly crystallized into a cast rod through a crystallizer through the continuous
casting machine in the holding furnace;
Step 5. Every casting rod is equipped with a controller and a torsion bar machine.The casting rod is led from the continuous casting
machine to the controller and the torsion bar through the regulating wheel device to form a circle. After the completion of the
circle, the casting rod is cut and hoisted away for the next process.
TECHNICAL PARAMETERS
Capacity
3000 - 12000T/Year
Furnace Number
2 Melting Furnace+1 Heat Preservation Furnace
Casting Rod Number
24 Pcs
Casting Rob Diameter
φ8mm ~ φ20mm
Upward Speed
6.0 ~ 2800mm/min
Upward Circular Pitch
3-6mm ( Adjustable )
Traction Frequency
0 ~ 800 times/time
Traction Way
Servo Motor Tranction
Winding Specification
φ1000xφ1550x800 ( mm )
Voltage
380V, 50Hz, 3Phase
Melting Copper Speed
1550 Kg/H
Maximum Operating Power
≤560 Kw
Power Consumption
≤330 Kwh/T
DEEP PROCESSING EQUIPMENT

CUSTOMER COOPERATION

Our company can offer you whole processing solution for the copper, such as copper separator, copper electrolysis, copper bar production line etc, and we will offer you the professional installing and training service, to help you to build a perfect copper recycling factory.

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