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PRO-C 1000 Inverter Type Capacitor Discharge Stud Welding Machine, Microprocessor Controlled Stud Welder

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PRO-C 1000 Inverter Type Capacitor Discharge Stud Welding Machine, Microprocessor Controlled Stud Welder

Country/Region china
City & Province shanghai shanghai
Categories Capacitors

Product Details

 

 

BTH  PRO-C 1000 Inverter type Capacitor discharge stud welding unit

 

 Microprocessor controlled stud welding

 

   The microprocessor controlled stud welding unit PRO-C 1000 is designed for capacitor discharge stud welding. Microprocessor control, continuous adjustment of charging voltage as well as switchable capacitance ensure in connection with the high performance of the unit optimum welding results and repeatability. Extremely short charging times and thus quick welding sequences are accomplished through the electronically clocked inverter charging boards. The unit is easily operated by a very robust rotary knob with a built-in push button, all functions and parameters are shown on a big display.
Pre-installed welding programmes facilitate the choice of the right adjustment values for different welding tasks. Additionally, user specific welding programmes can be stored. The modular design of the unit allows the customer specific choice of the equipment features. All optional equipment features can be retrofitted.
The integrated welding parameter monitoring enables the quality control of the conducted welds. By default, the parameter sets of the last ten welds are stored. The optional available welding parameter memory allows the storage of 24500 welds and has an USB-interface for data transmission (welding parameter sets) to a PC.
Optionally, the unit can be equipped with an automatic module to control the automatic stud feeder VBZ and an automatic welding gun.
For the operation of up to four stud welding guns with different adjustment values for charging voltage and capacitance on one unit the external adapter box PRO-SPLIT is available as accessory. The adapter box PRO-SPLIT automatically detects which gun is used.

 

 

 

Welding rangeØ 2-10 mm
Welding materialsteel, stainless steel, aluminium, brass
Welding methods
(acc. to DIN EN ISO 14555)
capacitor discharge (contact and gap method)
Welding time1-3 ms
Capacitance
(switchable)
88000 µF
(44000 µF)
Charging voltage60-200 V, continuously adjustable
Charging energy1800 Ws (1200 Ws/600 Ws)
Power sourcecapacitor battery
Mains plugearth contact plug according to DIN 49441
Mains supply230 V (+/- 10%), 2 A, 50/60 Hz
(convertable to 115 V (+/- 10%), 4 A, 50/60 Hz)
Mains fuse external10 AT
ProtectionIP 21
Dimensions (WxHxL)275x265x470 mm
Weight19 kg
Item numberB-93-30-2220
Suitable welding gunsPKM-1B, PHM-1A

 

  • charging voltage continuously adjustable
  • short charging times and thus quick welding sequences through electronically clocked inverter charging boards
  • switchable capacitance for optimal adaptation to different welding tasks
  • easy operation by a very robust rotary knob with a built-in push button
  • all functions and parameters are shown on a big display (display contrast adjustable)
  • library with pre-installed welding programmes (selectable via stud diameter and material)
  • 99 user-specific welding programmes can be stored
  • welding parameter monitoring and documentation
    - recording of welding current and welding time for each weld
    - recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
    - comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
    - in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
    - storage of the last ten welding parameter sets
    - optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
  • device lock (with pin code query) to avoid unwanted parameter adjustments
  • authorization concept with different roles (password protected) for device lock as well as changes of basic settings and menu structure
  • weld counter (display in main menu)
  • optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
  • available as accessory: adapter box PRO-SPLIT
    - enables the operation of up to four stud welding guns with different adjustment values for charging voltage and capacitance on one unit
    - automatic detection of used gun
    - welding programme storage for each gun connection
    - weld counter for each gun connection
  • charging voltage is not influenced by supply voltage variations
  • low-loss charging of capacitors through electronically clocked inverter charging boards
  • low thermal power loss
  • functional test without welding current for lift adjustment for welding guns and heads (lift test)
  • repeat cycle lock to avoid welding on an already welded welding element
  • intelligent self-diagnosis system (display of an error code in case of an interference/failure)
  • automatic function test after switch-on
  • temperature control as protection against destruction caused by excess temperature
  • automatic switch-off in case of excess temperature
  • protection of the unit in case of a fault on welding/control line cable and solenoid
  • optimal safety during welding through integrated safety switching
  • highest operational reliability and high power-on time through exclusive use of high-quality components
  • all functions and parameters are controlled by a fast and high-performance microprocessor
  • CAN-Bus and Anybus for safe communication with higher-level controllers
  • thermic controlled ventilator
  • robust, powder-coated metal housing
  • interface for data exchange with higher ranked control systems (CNC)
  • stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable

 

All capacitor discharge stud welding units at a glance

 

 

 LBS
44
LBS
75
LBS
80
LBS
90
LBS
130
PRO-C
750
PRO-C
900
PRO-C
1000
PRO-C
1500
Welding method         
Capacitor dischargexxxxxxxxx
Max. welding diameter (mm)         
Capacitor discharge681010108101010
Capacitance (µF)
[switchable]
44000660009000088000132000660009000088000
[44000]
132000
[88000/
44000]
Charging voltage (V)60-20060-20060-20060-20060-20060-20060-20060-20060-200
Welding time (mS)1-31-31-31-31-31-31-31-31-3
Welding parameter monitoring         
Welding parameter monitoring     xxxx
Welding parameter memory
with USB-interface for
data transmission to a PC
     oooo
Electronically clocked inverter charging boards         
1 charging boardxxxxxxxxx
2 charging boardsooooooooo
Utilisable with adapter box
PRO-SPLIT
     xxxx
Operation         
Microprocessor control     xxxx
Welding programme library     xxxx
Capacitance switchable       xx
Welding programme storage     xxxx
Device lock with PIN code     xxxx
Authorization concept
(device lock, basic settings, menu structure)
     xxxx
Weld counter (resettable)     xxxx
Lift test     xxxx
Repeat cycle lockxxxxxxxxx
Electronic function controlxxxxxxxxx
Self diagnosis systemxxxxxxxxx
Automatic function testxxxxxxxxx
Automatic stud feeding   oo  oo
Error diagnosis systems         
Excess temperaturexxxxxxxxx
Damage on welding/control cablexxxxxxxxx
Damage on solenoidxxxxxxxxx
Schnittstellen         
CAN-BUS     oooo
USB     oooo
Thermic controlled ventilator  xxx xxx
Robust, powder-coated metal housingxxxxxxxxx
Dimensions         
Width (mm)195195195275275195195275275
Height (mm)260260260260260260260260260
Length (mm)400400400470470400400470470
Weight (kg)101113,519201113,51920
Electric connection         
Mains supply (V) at 50/60 Hz230
(115)
230
(115)
230
(115)
230
(115)
230
(115)
230
(115)
230
(115)
230
(115)
230
(115)
Mains fuse external≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT≥ 10 AT
ProtectionIP 21IP 21IP 21IP 21IP 21IP 21IP 21IP 21IP 21
Suitable welding guns         
PKM-1Bxxxxxxxxx
PHM-1Axx

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