5.0mm - 12.0mm Welding Wire Forming Machine , Ribbed Steel Wire Wire Processing Machine

5.0mm - 12.0mm galvanized wire Welding Wire Machine , ribbed steel wire Machine

Machine features:

Technical date of welding wire forming machine

1. Max. output speed: 130m/min

2. Forming diameter: 3.2-6.0mm

3. Suitable strip width: 10-30mm

4. Suitable strip thickness: 0.3-1.2mm

The production process:

№1 Pretreatment, rough production line

Steel wire pretreatment(including:Pay-off stand + Disorderly parking+New type(water clean)+ Electrolytic pickling + boron coating + High frequency drying + LZ6/560 straight-line wire drawing machine + SG800 I-spool take-up machine or none stop take-up machine

№2 Fine drawing production line

FX800 I-spool(or rotary ) wire pay-off machine + LZ8/400(or LZ7/400)Straight line wire drawing machine + Tension stand + Wash tank + SG630I-spool wire take-up machine

№3 Chemical copper plating production line

№4 Layer and packing production line

SG630 spool pay-off machine (active type) + middle + layer winding machine

№5 S4525 heat shrinkable packaging machine for packaging, warehousing

Technology parameters

Overall dimensions (L*W*H) 4500*840*1720(mm)

Max packing dimension (W*H) 270*100(mm)

Packing Speed 10-13 sets/min

Max sealing length 200mm

Conveyor horizontal hight 800+30(mm)

Working pressure about 0.5Mpa

Power source 50Hz/AC380Vthree phase five wire

Power(Max) about 15kW

production equipment parameter

1. Wire material surface pre-treatment

1.1high shelf pay-off:Put a wire rod, without motor

1.2 Scribble and automatic stop switch: wire out

of the pay-off machine through the steel ring with

a diameter of 200 mm, if a few circle wire

entwined, steel ring that was taken to the other

side, t the bottom of the stroke switch will send

signals, and the entire line emergency stop.

1.3 Repeated bending mechanical shell and

wire ball strong scrubbing device: the wire rod

at least six direction perpendicular(National

initiative)Bending heat treatment to strip iron

oxide on the surface of the wire.

Eight peeling wheel, material: ZG45 steel, hardness of HRC50, Wheel

inner diameter Ф 115 --- Ф 120mm.

Wheel service life of 6000 hours. After

peeling ,the wire through period of tapered hole, use wire clean ball strongly wipe the

surface of wire rod, and does not damage

the wire surface, reduce the waste into the electrolytic pickling tank, ensure the

effect of pickling, facilitate drawing; By pressure cold water irrigation and block and

impurities, rust on the surface of the wire rod export high-pressure gas blowing

device, reduce by wire out of the water.

Function features and advantages:

1. This machine is controlled by the special computer, the welding current and welding time in each welding transformer can be individually adjusted. The machine operating interface is made up with color touch screen and control buttons, easy to operate.
2. Host framework structure, stable performance, the welding pressure is continuously adjustable, solid and perfect welding spot.
3. Integrated deceleration electromagnetic brake motors for power, inverter control, adjustable speed.
4. Modular design for the upper and lower electrodes, convenient to adjust the mesh.
5. The line wires are sent by labor and fed automatically, the cross wires are added and fallen automatically from the special hopper.
6. The mesh pulling part driven by servo motor can be set a variety of cross space in the same mesh, pull the mesh continuously back and forth to extend the size of mesh, and use pneumatic clamping device to accurate cross spacing.
7. Both the welding electrodes and transformers are equipped with water-cooling system to prolong the life and working time.