Durable Straight Wire Drawing Machine Parts With Hot Water Tank

 

Reducer​

 

The maximum transmission speed is 12m / s, the gear material is 20CrMnTi, the tooth surface hardness is HRC55 °, and the bearing NSK is the most widely used one. The maximum transmission power is 30KW and the maximum reel Ø600mm can be customized according to user needs. , Lubricating oil for the 46 # gear oil

Removable word wheel​

 

It is used for the winding machine of the word wheel, the maximum diameter Ø1500mm, the maximum line weight 1500Kg, the maximum wire diameter Ø6mm

 

Hot water tank

 

For the front of the drawing machine boron, hot water washing, saponification, heating power 12KW, pump flow 1m ³ / h, insulation thickness of 40mm, the liner is 3mm thick 304 stainless steel welding, tank water capacity 1.5m ³, import and export There are high-pressure gas-blowing mouth, the exit of the liquid return box, wire into the center line high 980mm

 

Rotate the box

The central height ≧ 140mm, the length ≧ 400mm, the total width ≧ 495mm, has the indirect water cooling, direct water cooling, no water cooling two kinds, the mold outer dimension (outside diameter), the water temperature is low, : Ø25mm ~ Ø50mm, length Ø30mm ~ Ø50mm, each can put up to two molds, the mold inside the box with both automatic mixing lubricating powder

Stainless steel film drying box​

Stainless steel wire or other alloy wire from top to bottom soaked into the film groove, and then bottom-up was out of the film groove, the stainless steel wire surface of the water attached to the surface of the stainless steel wire, the surface of the stainless steel wire, Back to the membrane groove, the use of clean and tidy venue, drying power 12KW, to ensure that Ø0.5mm ~ Ø2.8mm stainless steel wire speed 90m / s or more, hot air circulation energy saving.

Hot air drying​

External steel wire drying pipe is a high carbon steel wire coated with boron, the best choice for drying after phosphating, one-time one or more wires at the same time straight walking drying, heating power 9KW ~ 36KW, wire Ø3mm ~ Ø12mm, Speed 90m / s, the total length of ≧ 8 meters, high-carbon steel wire drying is the most simple and practical method.

Steel Brush derusting machine​

Each steel brush with 4KW motor drive, handle wire range ≧ Ø5.5mm, inverter to adjust the steel brush speed, wire travel speed ≦ 1.5M / S, rust rate of 85%, steel brush life of 6 months

Automatic compression type Steel Brush derusting machine

According to the need to select the number of steel brush, up to 12 steel brush, according to the need to add clamping block, work automatically squeeze the steel brush wire, 4KW variable frequency motor speed, processing wire range ≧ Ø5.5mm, wire travel speed ≦ 2.5M / S, derusting rate of 99.9%, steel brush life of 6 months

Powder folder

4 free rotation of the wheel automatically pressed by the spring, the artificial release into the drawing box after the clamping wire, rotating the wheel constantly mixing lubricating powder and lubricating powder in the wheel between the pressure chamber, to increase the effect of steel band , So that drawing efficiency increased by about 30%, for ≧ Ø1mm above the wire drawing

Self-cooled mold box​

The advantages of self-cooled mold box is that the lubricating agent and coolant are the same material when drawing the mold, and the wire is bright and stable linearly after drawing, especially for the wire with high polished wire and low carbon steel bright wire. The cycle of the tank can filter cleaning effect, the environment good wire surface bright and clean

Rotary Rotating Mold Box​

No rotation of the motor-driven rotary die box to rely on the tension in the steel wire as the driving force, so that when the mold in low-speed rotation, Water cooling, the user chooses to use

Belt polishing machine​

360 ° rotation around the wire wheel to ensure that the wire without contact with the belt, the wire surface is slightly cutting, the general wire surface will be evenly removed 0.03mm
The sand grain size is between 40 mesh and 240 mesh. The bigger the mesh is, the smoother the steel wire surface is. The 240 mesh sand grain can make the surface of the steel wire as smooth as the mirror, smoothness ≧ Ra0.01
Belt belt machine has 15KW, 11KW, 7.5KW, 5.5KW, 4.5KW a variety of motor can choose for diameter Ø2.5mm ~ Ø40mm, speed ≧ 0.5M / S