Customized Sheet Metal Floor Deck Roll Forming Machine Controled By PLC System

High Speed Running Customized Sheet Metal Decking Roll Forming Machine Controled by PLC System

Itroduction:

The metal deck forming machine is aided and optimized by computer. The metal deck produced by this machine has high strength with big wavelength. Used on high buildings , it not only saves steel mold plate, but also reduces the weight of storey. With the same bearing capacity, it economizes steel and cuts down investment accordingly.

·Professional designing for manufactures decking steel.

·Automatically continually manufactures high quality product with PLC.

·Easy operation : Directly Input the data on the touch screen.

·Customers decide the profile of products.

·Saving time and cost owing to high speed running with hydraulic system.

specifications

Working flow

Uncoiling — Feeding and Guiding — Roll forming — Cutting — Output table

Technical parameters

(1) 5T Manual Un-coiler

• Width of feeding: 1250mm
• Capability: 5 Ton
• Inter diameter: 500-590mm
• Maximal out diameter: 1500mm
• Mode of expand &fight: inner expand &fight by manual
• Way of feeding: manual
• Color: blue

(2) Main Roll Forming Machine

• Roller material: 45# Steel chrome plated surface with hardness
• Shaft diameter: 85mm material: 45# Steel
• Chain: 1.0 inch double chain
• All the driven parts will covered with protective cover

(3) Machine Structure

• Main frame by 350H beam welding
• Machine structure: wall board panel

(4) Hydraulic Cutting System

• Cutting after forming: Cut the sheet after roll forming to required length
• Uses two hydraulic cylinders for operation.
• Material of blade:Cr12, 58-62 HRC hardness
• Cutting power by hydraulic,5.5KW
• Working pressure: 16Mpa adjustable
• Length measuring: Automatic encoder length measuring
• Tolerance of length: +/- 1.5mm for each piece end product

(5) Computer Control Cabinet

• Programmable setting of profile length and quantity
• Operating system language: English and Chinese
• Voltage, Frequency, Phase: 380V, 50 Hz, 3Phase
• Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
• Length inaccuracy can be amended easily.
• Control panel: Button-type switch and touch screen
• Unit of length: millimeter
• PLC brand: Panasonic
• Transducer: Yaskawa
• Touch screen: MCGS

(6) Hydraulic System

• Hydraulic power: 5.5kw
• Working pressure: 16Mpa adjustable
• Solenoid valve: 1 group
• Hydraulic oil: 46# hydraulic oil
• Quantity: 1

Advantage:

1. We use Automatic control software to manage productive information.

2. Thanks to the High integrated network, the whole automatic control system has an improvement in automaticity.

3. High performance in operation, maintenance, and debugging. Easy to load and unload.

4. First in quality

5. First in time

6. First in price

7. First in services

Machine picture