Roll Forming EPS Sandwich Panel Line

The Sandwich Panel Production Line is composed of four (4) main sections, such as, UNCOILER MACHINE, ROLL FORMING MACHINE, LAMINATING MACHINE & CUTTING MACHINE . The production line is 27000mm x 2800mm x 2350mm. The overall weight is approximately 26 metric tons.

THE MAIN PARTS OF THE PRODUCTION LINE:

UNCOILER MACHINE:

• Type of Uncoiler: Manual
• Material of coil: galvanized pre-painted steel coil
• Thickness of sheet: 0.3mm-0.6mm
• Width of coil: 1200mm
• Weight of coil: ≤ 5 mt

ROLL FORMING MACHINE:

• Type of Forming: Single layer forming
• Stands of Forming: 14 stands
• Roller Diameter: 72mm – 80mm
• Material of Roller:
• Thickness of Chromic plating of roller surface: 0.05mm – 0.06mm
• Speed of Forming: 0 – 6.0m/minute, synchronies with

panel machine

• Thickness of coil: 0.3mm – 0.8mm

• Type of synchronies: Electrical synchronies
• Required Power: 2.7kw(Siemens motor)
• Installation Instruction: Two (2) parts
• Size of Forming Machine: 7000mm x 1200mm x 1200mm
• Weight of Forming Machine: ± 8metric tons

TYPE APPLY GUARD FILM: Automatic

TYPE OF INTO SHEARING: Electrical @ 0.75 kw

TYPE OF GROOVING: According to designed requirement.

Grooving depth: 0.5mm – 1.0mm

TYPE OF SHEARING: Electrical. With 2 shear & 0.75 kw

required power.

GLUE PUMP:

• Number of pump: 4 sets (top & bottom 2 each)
• Required Power: 0.37 Kw
• Flow volume of glue: 0 – 0.4 kg per pump
• Type of flow volume control: Change frequency
• Scale of glue: (white) 1: (black) 1

SPREAD UNIFORMITY DEVICE: Speed of spreading: 80 times/min.

Required Power: 0.5Kw x 3

COMPOSITE RUBBER ROLLER PART:

• Roller Diameter: 150mm
• Thickness of composite rubber layer: 10mm
• Hardness of composite rubber layer: 60
• Number of rollers: 26
• Power: 2.7kw(Siemens motor)

AUTOMATIC PANEL CUTTER:

• EPS: Type of Cutting Shearing cutter/band saw

Required Power 1.5 Kw x 2

Thickness of Panel 40mm – 300mm

Length of Panel 1200mm – 30000mm

• Movement of Cutter: 1800mm (cylinder distance)
• Type of operating: Touch screen
• Overall weight of cutter ± 1.5 mt

TYPE EPS WASTE COLLECTION DEVICE: Vacuum. Required Power 2.2Kw

ELECTRICAL CONTROL SYSTEM:

• Electrical Voltage: 380 V
• Type of Control: PLC (Delta Taiwan)
• Touch screen: 6Inch(Hitachi Japan)
• Speed measuring device: Omron (Japan)
• Parts of electrical control system: China
• Transducer: 0.4 Kw (China)

EPS GROOVING MACHINE:

• Main Driver Power: 4 Kw

• Required Power: 1.1 Kw x 2
• Speed of Grooving: 0 – 400mm