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[China]
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Address: Binzhou, Shandong, China | code:256200
Contact name:Zhang tao
Shandong Longkuang Metal Products Co., Ltd. |
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8.4g/Cm3 Density Zinc Shot 0.4-2.5mm For Deburring And Cleaning Aluminum Alloy And Zinc Die-Casting Products
Zinc shot is a high-quality metal abrasive made from pure zinc. It is produced through a rigorous production process that involves refinement by drawing, cutting, rounding, and other processes. This ensures that the zinc shot has a consistent size, shape, and density, making it an ideal abrasive for various applications.
Zinc shot is produced through a multi-step process. Firstly, zinc ingots are melted and cast into long rods. These rods are then drawn through a die to produce thin wires. The wires are then cut into small pills using a specialized machine. Finally, the pills are rounded and polished to achieve a smooth surface and uniform shape. This process ensures that the zinc shot is free from impurities and has a high level of purity.
Zinc shot is available in a range of sizes, with the most common being 0.4-2.5mm. This size range makes it suitable for a variety of blasting applications. Moreover, the density of zinc shot is 8.4g/cm3, which is higher than most other metallic abrasives. This high density allows the zinc shot to deliver a powerful impact and effectively remove tough coatings and surface contaminants.
Zinc shot has a bulk density of 4.1g/cm3, which means it has a high volume-to-weight ratio. This makes it an economical choice as it requires less material to fill a given volume. Additionally, zinc shot has a tensile strength of 90-120Mpa, which makes it a durable abrasive that can withstand high pressure and repeated impacts without breaking or deforming.
Zinc pellets possess several notable properties and effects that
make them valuable in various applications:
Uniform composition, pure particle size, moderate hardness, and long lifespan: Precise manufacturing processes ensure that zinc pellets maintain a uniform composition, consistent particle size, moderate hardness, and an extended lifespan. These qualities contribute to their reliability and durability in different applications, providing consistent performance over time.
Density similar to steel, low hardness, and corrosion resistance: Zinc pellets exhibit a density similar to steel but possess lower hardness. This characteristic allows them to effectively remove larger burrs from metal surfaces without causing abrasion or damage. Additionally, zinc pellets create a protective layer on the metal surface that is resistant to corrosion and rust, enhancing the longevity and resilience of the treated materials.
Enhanced safety: One notable advantage of using zinc pellets is their superior safety compared to aluminum abrasives. Zinc pellet dust has an exceptionally low ignition point, reducing the risk of ignition during usage. This feature minimizes the potential hazards associated with fires, making zinc pellets a safer choice for operators and reducing the likelihood of accidents in the workplace.
Whitening effect and aesthetic improvement: Zinc pellets offer a significant whitening effect when used in metal processing and surface treatments. They enhance the appearance of workpieces by making their surfaces brighter and cleaner. This improvement in aesthetics enhances the overall quality and visual appeal of the products, contributing to their market value.
| Production Process | Refined By Drawing, Cutting, Rounding And Other Processes |
|---|---|
| Chemical Composition | Zn ≥99.9% Fe ≤ 0.04% Al≤0.03% Cu≤0.01% Co≤0.02% |
| Density | 8.4g/cm3 |
| Size | 0.4-2.5mm |
| Name | Zinc Shot |
| Application | Mainly Used For Deburring And Cleaning Various Aluminum Alloy And Zinc Die-casting Products. |
| Hardness | 35-55HV |
| Owen's Lifespan | 6000times |
| Tensile Strength | 90-120Mpa |
| Feature | Uniform Composition, Pure Particle Size, Moderate Hardness, Long Service Life |
| Keywords | Zinc wire cut pills, Rounded zinc wire cut pills, Rounded zinc wire cut pills |
Zinc pellets offer a range of applications and benefits, particularly in relation to aluminum alloy products, zinc die-castings, cleaning processes, surface treatments, and rust removal:
Aluminum alloy products: During the manufacturing process of aluminum alloy products, the presence of burrs can significantly impact their appearance and quality. Zinc pellets find wide usage in the surface treatment of aluminum alloy products. They are projected or rubbed onto the product surface, effectively removing burrs and restoring a smooth and polished appearance. This process enhances the overall quality and aesthetic appeal of the products, ensuring they meet the desired standards.
Zinc die-castings: Zinc die-castings often experience the presence of burrs and incomplete surfaces during production. Zinc pellets prove useful in eliminating these burrs, leading to a smoother surface for the die-castings. This process significantly improves the quality and appearance of the products, ensuring they meet the desired standards.
Cleaning applications: Zinc pellets play a vital role in various cleaning processes, particularly for metal surfaces. They possess the ability to clean metal surfaces by effectively removing dirt, grease, and oxide layers. This action restores the brightness and cleanliness of the metal surface, proving crucial in the maintenance, repair, and upkeep of metal products, equipment, and manufacturing processes.
Surface treatments: Zinc pellets find widespread use in metal surface treatment processes. By projecting zinc pellets onto the metal surface, they effectively improve the roughness of the surface, enhancing adhesion and providing a better foundation for subsequent coating, electroplating, or spray painting. This process results in improved durability, enhanced aesthetic appeal, and overall improved quality of the treated metal surface.
Rust removal and corrosion protection: Zinc pellets offer effective rust removal and corrosion protection properties. They can remove oxidation layers, rust, and contaminants from metal surfaces, restoring the metal surface to a more pristine state. Additionally, zinc pellets form a protective layer on the metal surface, providing additional corrosion resistance and safeguarding against future corrosion damage.
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
