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Roller Compactor Machine Pharmaceutical Dry Powder Granulator

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Address: No.27-1,Shijiaxiang Industrial Park,Zhenglu Town,Tiangning District,Changzhou City,Jiangsu Province,China

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Roller Compactor Machine Pharmaceutical Dry Powder Granulator

Country/Region	china
City & Province	changzhou jiangsu

Product Details

New Type Pharmaceutical Use GK Series Roller Compactor/Dry Type Granulator

This is a new equipment to make granules directly from the target material using the crystal water in the material. The finished granules can be made to troches or capsules. It adopts the electromagnetic timing and features the simple structure, stable capability, easy cleaning, convenient maintenance.

Introduction:

The Roller Compactor is designed to have 3 functions in one unit. These are compression, milling, and granulating. It is a simpler operation than wet granulation (mixing, pasting, kneading, drying, sifting, and granulation etc.)

Highly stable granules can be obtained without adding water or other liquid, the pressure of hydraulic system is adjustable to accommodate a wide range of materials, such as Chinese Medicine, Western Drug, Antibiotic Chemical, Agriculture Product, and Granules for compressed candies, chocolate, dairy products, seasonings, etc.

Compactor is a machine for dry granulation, which is made in full compliance with the requirements of GMP. All parts in contact with the product, as well as the frame, casing are made of SS304 stainless steel. The parts in contact with the product can be made of SS 316 steel. The surface is finished with polishing or inferior smooth processing.

Working Principle:

Our roller compactor is equipped with a floating gap, which the smallest distance (gap) between the rolls is realized. In floating gap the distance between the rolls change according to the amount of powder provided. The force applied to the powder remains constant. This ensures that property fluctuations in the granules are reduced to a minimum.

The design employs two-counter rotating rolls force-fed with feed screws, with oscillating granulator to break powder ribbon and co- mill that's make them integrated. Dust collector, vibration sifter and vacuum conveyor can be provided according to your requirement.

Salient Features:

(1)Vertical feeding instead of conventional horizontal feeding.

(2)Screw feeder feeding the raw material into rollers.

(3)Roller are cantilever installed, which is easy for dissemble and clean.

(4)Vertical layout of two rollers, could avoid raw material dropping because of gravity.

(5)Two level of sifting system could increases granulation rate

(6)The granulator works in closed operation, which avoids dust pollution.

(7)PLC and touch screen as an optional choice

Product Parameter

MODEL	25	80	100	120	200
CAPACITY(Kg/h)	2-50	20-100	20-150	50-200	80-300
ROLL SIZE(mm)	200×25	200×80	200×100	200×120	250×200
Roll Max Pressure(T)	5×2	10×2	10×2	15×2	25×2
ROLL SPEED(rpm)	2-20(adjustable)
FEEDING SPEED(rpm)	6-60(adjustable)
Roll Drive Motor(Kw)	2	4	7.5	11	15
Feed Drive Motor(Kw)	0.75	1.1	2.2	2.2	3
Granule Drive Motor(Kw)	0.75	1.1	2.2	2.2	3
Oil Pump Drive Motor(Kw)	0.5	0.75	1.1	1.1	2.2
MAX WORKING PRESSURE OF HYDRAULIC(Mpa)	10	20	25	30	50
Roller And Feed Speed Regulation Type	Electromagnetic speed/variable frequency speed control

Flow Chart

Application:

The equipment is suitable in pharmaceutical industry, food Indurtsy, chemical industry, soda ash, fertilizer, feed, plastic additive, cosmetic, synthetic detergent and so on.