Zhenhuaxing Intelligent(Shenzhen)Technology Co., LTD |
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Machine Advantage
♦ Focus on SMT and PTH Dip Testing
♦ Multi-functional
♦ High-precision
♦ Efficient
♦ The patented technology control system of Z axis can inspect DIP process with various Heights.
♦ Simple debugging algorithm, easy programming.
♦ The automatic identification system for double top/bottom sides, and with automatic Mark point correction function.
♦ Suitable for duplicated boards and badmark recognition, with corresponding Mark point correction function.
♦ Creative OCR(Optical Character Recognition) function, extends the area of AOI algorithm, improves the judgement of mis-placement.
♦ Can share data with other internal network AOI.
CATEGORY | ITEM | SPECIFICATION | ||||
Recognition System | Inspection | Using multiple algorithms synthetically such as WIDM,Color Image contrast technology,Color extracting technology, similarity, two-value handling technology ,OCR ,Solder ball inspection and Wave DIP analysis technology and so on. | ||||
Camera | 5MP Color CCD camera: 15um | |||||
Resolution | 20um (15um for optional) | |||||
Lamp-House | 4 Rings RGBB LED lamp-house | |||||
Image Processing Speed | 0201 Chips | <10ms standard height | ||||
Per-Image Time | <170ms standard height | |||||
INSPECTION ITEMS | Paste Printing Defects | Misaligned, overflow, insufficient, pasting open, stain | ||||
Component Defects | Missing, misaligned, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | |||||
Solder Defects | Overflow, insufficient, short solder, stain,false solder | |||||
Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | |||||
Anti Static Measure | Anti-static electric outlet, anti-static wreath | |||||
Mechanism System | PCB Size | 25×25mm-330×480mm can make bigger size according to clients’ demands | ||||
PCB Thickness | 0.5- 2.5mm | |||||
PCB Warp Tolerance | <2mm | |||||
Component Clearance | TOP<50mm;BOT<75mm | |||||
Minimum Space Parts | 20um 0201 Chip 0.4Pitch IC | |||||
15um 01005 Chip 0.3Pitch IC | ||||||
X,Y Platform& Z Axis | Driver | AC servo system | ||||
Orientation | <10 um | |||||
Moving Speed | 700 mm/s | |||||
Z Axis | Height adjust between 50~90mm, safety distance 50mm. | |||||
Identifiable component height:1~50mm | ||||||
Adjust method:Automatically | ||||||
Soft System | Operation System | Microsoft Windows 10 | ||||
Controlling& Recognizing | Characteristics | WIDM, study OK template, automatically set template imaging, identify data and error numerical value. The camera and lamp can adjust height and focus to ensure the inspection precision. | ||||
Operation | Graphic programming, take along with chip library and get an inspection frame according with chip shape, aureate position, micron adjust, and easy programming | |||||
Mark | Mark Numbers | 3marks can be chosen | ||||
Recognizing Speed | 0.5s/pcs | |||||
Controller | Computer | Industrial Computer, CPU: I7 CPU,MEMORY:16G, HARDDISK: 2TB | ||||
Display | 22-inch TFT | |||||
Others | Machine Dimensions(L*W*H) | 105×92×138cm | ||||
Weight | ~375kg | |||||
Power Supply | AC220V, 10%, single phase 50/60HZ, power consumption700W |