Zhenhuaxing Intelligent(Shenzhen)Technology Co., LTD |
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Machine Advantage
♦ High precision control platform
♦ High definition, high speed camera
♦ Digital Grating Systen
♦ Humanized GUI
♦ True color 3D image
♦ Multifuctional
♦ Detailed SPC analysis system
High precision control platform
The motion platform adopts the servo motor and high precision ball screw structure, high-speed, stable, no vibration, no noise. the movement precision can reach 1um.
High definition, high speed camera with Large DOF telecentric lens
High frame rate industrial camera and Large DOF telecentric lens to achieve the high speed photography,greatly deal with FPC warp;Self-owned intellectual property RGB light can get 2D & 3D true color image which look realistic; The GPU parallel processing technique can greatly improve the speed of calculation and detection.
Digital Grating System
Software control of structural grating motion is achieved, which avoids the mechanical equipment necessary for traditional piezoelectric ceramic motors (PZT) to drive glass moiré gratings, reducing mechanical wear and customer maintenance costs.
Using advanced phase contour modulation measurement technology (PMP), 8-bit grayscale resolution, up to 0.37 micron detection resolution, compared to laser measurement accuracy by 2 orders of magnitude, greatly improving the detection capabilities and scope of application.
Humanized GUI
The software can create the PAD information automatically by input the CAD file ( in dxf ) or the Gerber file ( in RS274-D,RS274-X ), only need to set inspect parameters to finish the programming.
True color 3D image
Phase measuring profilometry ( PMP ) based on the sinusoidal motion projection by structure grating, the multiple images by discrete phase shift, to calculate the phase distribution by multi-phase, the triangulation and so on to get the high-precision outline and volume of the object to be measured, and shown in 3D true color.
Multifunctional
A Red Glue inspection
B Bare board program
C Automatic warp compensation
D Camera barcode recognition
E Off-line programming and debugging
F Edit the pad anytime
G Virtual Mark
Detailed SPC analysis system & Smart MES System Support
SPC analyzed the feedback of test informations to promote theimprovement of the process, in order to prevent adverse. The operator can view test report visually by pie chart or column chart. And the statistical information can be output in Html, Excel or Image format.
CATEGORY | ITEM | SPECIFICATION | ||
Inspection System | Camera | Import Digital High Speed CCD 5M Pixel | ||
Lens | High-resolution telecentric Lens | |||
Resolution | 18um(15um for Optional) | |||
FOV | 36*36m(18μm)36*30m(15μm) | |||
Lamp-house | Ring tower structure,high intensity RGBW flash lighting | |||
Speed Per FOV | <0.6s | |||
items | Solder/Red gum: Volume,Area,Height,Shape,Shift,Bridge,Overflow | |||
Defects | Missing,Shift,Excessive, insufficient, Bridge,Pull,Collapse, Shape,Gold finger,Height,Overflow | |||
Height Range | 1~1000um | |||
Area Range | 0.15mm×0.15mm~10mm×10mm | |||
Height Detection Resolution | 0.37um | |||
Height Accuracy on Certificated Target | 1um | |||
Height/Area/Volume Repeatability on a Certificated Target | <1%@3sigma | |||
GR&R | <10% | |||
Mechanism System | PCB Conveyor | Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Orbit clearance: 900±20mm | ||
PCB Size | 50x50mm~400x330mm | |||
PCB Thickness | 0.5~5.0mm | |||
X,Y Platform | Driver | AC servo system | ||
Orientation | <1μm | |||
Moving Speed | 700mm/s | |||
Software System | Operation System | Microsoft Windows 10 | ||
Control& Recognizing | Characteristics | Dual 3D Projection(Single optional)avoid shadow and reflection | ||
Operation | Graphic programming, English | |||
Result | 2D/3D true color | |||
MARK | 2 Common Marks can be chosen, or muti-marks can be chosen and skip function of array boards | |||
Programming | Gerber 274D/X,CAD,Offline program,Bare Board Teach | |||
Barcode Recognition | Barcode,2D Barcode | |||
MES Support | Standard port available | |||
SPC | Offline SPC | Support | ||
Chart | Any Time Chart((excel,jpg,bmp ),histogram and control chart to show volume,area,height,shift | |||
Control System | Computer | Industrial computer:Intel Quad-core CPU Memory:16G,Hard disk:2TB | ||
Display | 22 inch TFT | |||
Others | Air Supply | 0.5MPA,40cm³/min | ||
Machine Dimensions(L*W*H) | 95x96x156cm | |||
Weight | About 650 KG | |||
Power Supply | AC220V±10%,50/60Hz,1000W | |||
Working Environment | Temperature: 10-40℃,Humidity: 30-80%RH |