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On-Line SPI Soldering paste inspection machine

Zhenhuaxing Intelligent(Shenzhen)Technology Co., LTD
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[China] country

Address: No.13, Henggangxia Street, Xinqiao Community, Xinqiao Street, Bao'an District, Shenzhen

Contact name:Linda

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Zhenhuaxing Intelligent(Shenzhen)Technology Co., LTD

On-Line SPI Soldering paste inspection machine

Country/Region china
City & Province shenzhen
Categories Electronics Production Machinery
InquireNow

Product Details

Machine Advantage

 

♦ High precision control platform
♦ High definition, high speed camera
♦ Digital Grating Systen
♦ Humanized GUI
♦ True color 3D image
♦ Multifuctional
♦ Detailed SPC analysis system

High precision control platform

The motion platform adopts the servo motor and high precision ball screw structure, high-speed, stable, no vibration, no noise. the movement precision can reach 1um.

High definition, high speed camera with Large DOF telecentric lens

High frame rate industrial camera and Large DOF telecentric lens to achieve the high speed photography,greatly deal with FPC warp;Self-owned intellectual property RGB light can get 2D & 3D true color image which look realistic; The GPU parallel processing technique can greatly improve the speed of calculation and detection.

Digital Grating System

Software control of structural grating motion is achieved, which avoids the mechanical equipment necessary for traditional piezoelectric ceramic motors (PZT) to drive glass moiré gratings, reducing mechanical wear and customer maintenance costs.

Using advanced phase contour modulation measurement technology (PMP), 8-bit grayscale resolution, up to 0.37 micron detection resolution, compared to laser measurement accuracy by 2 orders of magnitude, greatly improving the detection capabilities and scope of application.

Humanized GUI

The software can create the PAD information automatically by input the CAD file ( in dxf ) or the Gerber file ( in RS274-D,RS274-X ), only need to set inspect parameters to finish the programming.

True color 3D image

Phase measuring profilometry ( PMP ) based on the sinusoidal motion projection by structure grating, the multiple images by discrete phase shift, to calculate the phase distribution by multi-phase, the triangulation and so on to get the high-precision outline and volume of the object to be measured, and shown in 3D true color.

Multifunctional

A Red Glue inspection

B Bare board program

C Automatic warp compensation

D Camera barcode recognition

E Off-line programming and debugging

F Edit the pad anytime

G Virtual Mark

Detailed SPC analysis system & Smart MES System Support

SPC analyzed the feedback of test informations to promote theimprovement of the process, in order to prevent adverse. The operator can view test report visually by pie chart or column chart. And the statistical information can be output in Html, Excel or Image format.

 

 

CATEGORYITEMSPECIFICATION
Inspection SystemCameraImport Digital High Speed CCD 5M Pixel
LensHigh-resolution telecentric Lens
Resolution18um(15um for Optional)
FOV36*36m(18μm)36*30m(15μm)
Lamp-houseRing tower structure,high intensity RGBW flash lighting
Speed Per FOV<0.6s
itemsSolder/Red gum: Volume,Area,Height,Shape,Shift,Bridge,Overflow

 

Defects

Missing,Shift,Excessive, insufficient, Bridge,Pull,Collapse, Shape,Gold finger,Height,Overflow
Height Range1~1000um
Area Range0.15mm×0.15mm~10mm×10mm
Height Detection Resolution0.37um
Height Accuracy on Certificated Target1um
Height/Area/Volume Repeatability on a Certificated Target<1%@3sigma
GR&R<10%
Mechanism SystemPCB Conveyor

Left to right(Optional, right to left)

PCB fixing: bottom-up, PCB warp correction.

Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard.

Orbit clearance: 900±20mm

PCB Size50x50mm~400x330mm
PCB Thickness0.5~5.0mm
X,Y PlatformDriverAC servo system
Orientation<1μm
Moving Speed700mm/s
Software SystemOperation SystemMicrosoft Windows 10

Control&

Recognizing

CharacteristicsDual 3D Projection(Single optional)avoid shadow and reflection
OperationGraphic programming, English
Result2D/3D true color
MARK2 Common Marks can be chosen, or muti-marks can be chosen and skip function of array boards
ProgrammingGerber 274D/X,CAD,Offline program,Bare Board Teach
Barcode RecognitionBarcode,2D Barcode
MES SupportStandard port available
SPCOffline SPCSupport
ChartAny Time Chart((excel,jpg,bmp ),histogram and control chart to show volume,area,height,shift
Control SystemComputerIndustrial computer:Intel Quad-core CPU Memory:16G,Hard disk:2TB
Display22 inch TFT
OthersAir Supply0.5MPA,40cm³/min
Machine Dimensions(L*W*H)95x96x156cm
WeightAbout 650 KG
Power SupplyAC220V±10%,50/60Hz,1000W
Working EnvironmentTemperature: 10-40℃,Humidity: 30-80%RH

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