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Automatic Floor Deck Tile Making Machine , 5 Ton Capacity Color Steel Roll Forming Machine

S&G Engineering Solution Lmt.
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Address: No.18, GaoYun Rd, BinHu District, Wuxi City, Jiangsu Province, PRC

Contact name:Gussi Wong

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S&G Engineering Solution Lmt.

Automatic Floor Deck Tile Making Machine , 5 Ton Capacity Color Steel Roll Forming Machine

Country/Region china
City & Province wuxi jiangsu
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Product Details

Horizontal Floor Deck Roll Forming Machine Width 1000mm 11KW Power,automatic color steel floor deck tile making machine

 

 

Introduction

This metal roll forming machine adopts 35 sets of rolling stations to corrugate the galvanized steel sheet into floor deck panels with high humps and embossment on the surface.The metal floor deck made by this cold roll forming machine can be typically used for multi-story buildings, mezzanines, bridge walkways, porches, in-fills, platforms and parking garages, storage facilities, etc. The steel floor deck has a ribbed profile with embossments designed to interlock with concrete slabs, creating a reinforced concrete slab that serves the dual purpose of permanent form and positive reinforcement.

 

Engineering Project Application of Finished Metal Floor Deck Panels

 

Horizontal Galvanised Steel Floor Deck Roll Forming Machine Width 1000mm

Whole Line Automatic Metal Steel Floor Decking Tile Roll Forming Machine

This metal / steel floor decking making machine is manufactured to produce steel floor decking plates, which have been widely used in facilities such as in modern steel buildings, large factories, and warehouses, etc. The forming process of this equipment is excellent and logical, and finished products enjoy high strength and quality. Besides, we can manufacture floor deck forming machines of different specifications according to practical requirements of our customers. This deck machine is controlled by PLC control system, so it is easy to operate and debug. All famous brand electric parts of this machine ensures stable performance and long span of this machine.

 

Hydraulic Uncoiler

1. Maximum capacity: 5 Ton

2. Maximum width: 1350mm

3. I.D: 460-508mm; O.D: 1500mm

4. Structure: Steel plate and Beam Welded

5. Function: Supporting and uncoiling the steel strips

Roll Forming Line

1. Structure: Wall Panel Type
2. Rollers Station: 32 stations
3. Diameter of Shaft: 90mm
4. Material Of Shaft: 40Cr
5. Material Of Roller: GCr15 HRC58~62 and Chroming of 0.05mm Thickness
6. Motor Power: 15KW*2
7. Power Transition: by Gears & Chains
8. Speed Control: by Frequency Converter
9. Speed of the machine: 16-20m/min

Hydraulic Cutting

1. Cutting Type: Hydraulic Cutting, roll forming part stops when cutting the formed products

2. Cutting Moulds: 1 group
3. Material Of Cutting Mold: Cr12mov HRC 60-62
4. Cutting Length And Quantity: Clients Can Set The Length and Quantity on the PLC Touch Screen
5. Cutting Pressure: 12-16Mpa
6. Hydraulic Station Power: 7.5KW
7. Tolerance Of Cutting Length: +/-2mm

Control System

1. The worker input the length and quantity of the product through touch screen, total 20 groups
2. Computer Control System: Panasonic PLC
3. Encoder: Omron Brand
4. Frenquency Converter: Yaskawa
5. Touch Screen: MCSG
6. Controlled System Power: Overload Protection
7. Pressure Of Hydraulic Station: ≧12Mpa
8. Current: 380V, 50Hz, 3 Phase

Collecting Table

Simple unpowered, support and collecting the formed floor decks. High quality angle steel welded.

 

Technical Specifications of Galvanised Steel Floor Decking Panel Rollforming Line

Metal deck roll forming machine
Suitable materialgalvanized sheet,etc
Steel Thickness0.8-1.2mm
Steel feeding width1000-1250mm
Forming Speed10-12m/min
Roller stands30-36stands
Roller Material45# steel, coated with chrome
Hydraulic cutting Power18kw
Hydraulic pressure5kw
Hydraulic pressure Mpa12 Mpa
Voltage380V, 50HZ,3 phase
Tolerance1.5mm
Material of cuttingCr12
Control systemPLC(Panasonic)&Encoder(O
mron)&Inverter(YASKAWA)
Dimensioncustomized

Metal Deck Floor Roll forming Machine

Main components

  • Decoiler -------------------------------------------------- 1 Set
  • Feeding -------- ------------------------------------------ 1 Set
  • Roll forming machine ---------------------------------- 1 Set
  • Hydraulic cutting device ------------------------------ 1 Set
  • Hydraulic Station --------------------------------------- 1 Set
  • Control cabinet------------------------------------------- 1 Set
  • Product table -------------------------------------------- 1 Set

 

 

 

 

 

Working Flow of Galvanised Iron Floor Decking Panels Manufacturing Machine

 

Decoiling----Embossing----Rollforming----Hydraulic Cutting----Finished Floor Decks on Supporting Tables

 

Machine Picture:

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