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5 Ribs Covered 1000mm Rubber Belt PU Sandwich Panel Production Line 12 Stations

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Address: No.18, GaoYun Rd, BinHu District, Wuxi City, Jiangsu Province, PRC

Contact name:Gussi Wong

S&G Engineering Solution Lmt.

5 Ribs Covered 1000mm Rubber Belt PU Sandwich Panel Production Line 12 Stations

Country/Region	china
City & Province	wuxi jiangsu
Categories	Other Processing Services

Product Details

5 Ribs Covered 1000mm Rubber Belt Continuous PU Sandwich Panel Production Line for PU Sandwich Panels

Main Features of PU Sandwich Panel Machine:

Panel from the continuous sandwich panel production line is a composite structure consisting of two external facings and an insulating core. The core can be flexible with Polyurethane, Mineral Wool, Glass Wool, PIR, Phenolic or EPS. Various profiles are available according to customer's requirement with pre-painted steel sheets, PVC sheets, Aluminum paper or other similar supports;
The continuous sandwich panel production line has a large scale production capacity. It allows a uniform distribution of the reactive mixture, a homogeneous density, suitable physical and mechanical characteristics. ;
Roof panels, wall panels and door panels are made mainly of metal section support and polyurethane insulating mass;
The capacity of the continuous line is 4-8m/min, length of the production line is 100m, the size of the final panel is 3-18m long, 900-1200mm wide, 30-150mm thick, the valid length of double belt conveyor is 24m, the total power is 300KW.

Specifications:

Material	Raw material	colored steel plate, galvanized plate, or aluminum plate
	Thickness	0.35-0.7 mm (As customer`s need)
	Feeding width	300mm-1250mm (According to customer`s profile)
	Material hardness:	550 Mpa---350 Mpa
Hydraulic Uncoiler (With Coil Car)	Inner Diameter	500-600mm
	Max Coil width	1500mm
	Capacity	10T/7.5T
	Hydraulic cylinder lift stroke	Up panel 0.5m, Down panel 0.5m
	Coil car stroke	2.5m
	Pressure of hydraulic system	6.3Mpa
Main Forming machine	Forming steps	24 stations ( Depend on Profiles )
	Shaft diameter	Φ60mm
	Design type	Middle plate welded
	Transmission	Gear box (Chain and gear box depend on thickness and customer`s need)
	Machine frame	350# H steel welded; Steel plate welded/ Memorial arch frame type
	Roller material	Gcr15MoV
	Shaft material	45# steel with tempering
	Cutting blade material	Gcr12MoV quenched
	Working speed	4-8m/min
	Power of machine	300KW (According to the thickness)
	Type of cutting	Hydraulic
	Cutting tolerance	±1mm
	Material of blades	Gcr12 quenched
	Cutter quantity	1 set
	Working pressure	20MPA
Pre-heating Room	Temperature sensor	Hot couple
	Temperature adjustment	Automatic control by temperature control equipment
	Hot air motor	18.5Kw
	Hot air heater	200Kw
	Heat type	Heated by electricity and air circulate
Flying Saw Cutting Machine	Outline dimension of band saw cutting machine	5500mmx5000mmx 3000mm
	Run speed of band saw	1000-1500rpm
	Rotate diameter of band saw	550mm
	Cutting speed of band saw	50m/min-1000m/min
	Width of band saw	30mm
	Length of band saw	3000mm-4000mm
	Transverse move distance	1500mm
	Cut length on line	3000mm
Configurations	Uncoiling→ (Perforation machine )→Feeding material into machine→ Roll forming→ PU foaming→ Pre-heating Room→ Auto cutting→ Products receiving N.B: you can choose the Perforation machine and punching part as your demand.

Other Spare part	Weight	About 25 ton
	Dimension	42000mm * 3600mm * 3300mm
	Main body color	As required
	Voltage	380v/50hz/3ph(or as required)
	Suitable working temperature	About 25℃
	Spare cutting blade	One piece
	Fuse	2 pieces
	Relay	2 pieces
	Travel switch	2 pieces
	Solenoid valve	1 pieces

Competitive Advantage:

Our production system is a fully automation equipment system to produce various shapes of sandwich panels using a rigid-polyurethane foam as a core material which is known as a top insulation in nowadays with low heat conductivity, heat reserving, anti-sweating, high strength durability and availability at construction site.

• Light weight: 10~ 14 kg/m2 and hence reduced steel frameworks and system can become economical.
• Good thermal insulation, with average coefficient of thermal conductivity is 0.018 ~ 0.020 W/mk.
• Available in customized length. And in wide range of colors.
• Cold and heat resistance: Perfect temperature resistance deformation from -110º C to 120º C.
• Great energy saver and hence indispensable in air-conditioned, cooled and heated buildings.
• Virtually zero maintenance throughout life.
• Installation is convenient and Flexible; not requiring large-scale lifting devices, and thus lowering building costs.
• High intensity and large rigidity ensures suitability for weight-bearing structures and for supporting and protective structures.
• Non-water absorbent.
• Environmentally friendly. And bring down life cycle cost for any built environment.

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