Tube End Upsetter 110kw Motor Servo Energy Saving System

1. The Tube-end Upsetting Machine introduction

  The principle of tube end thickening is to deform the heated pipe end by upsetting and extruding equipment, so as to achieve the purpose of pipe end thickening and improve the connection strength of steel pipe. Moreover, the plastic metal is in the state of three-dimensional compression in the process of deformation, which is conducive to the forging forming and to ensure that it is full of difficult forming edges and corners, and saves materials. Due to the stable performance and high connection reliability of upsetting and extruding steel pipe, it has been widely used in oil and gas industry.

  The disadvantage is that the blanking accuracy is high. If the feeding is insufficient, the defects such as folding and insufficient filling are easy to occur. If the feeding is too much, it will form a high longitudinal flash between the punch and the female die, which is easy to lock the shaft core and form a huge drawing force, which is easy to tear and break the mandrel.

2. Tube-end Upsetting Machine servo energy saving retrofitting project

   After the original hydraulic control system is reformed, because of its closed-loop control and high control accuracy, the disadvantages of traditional technology can be completely solved. At present, it has been successfully applied to production practice

锻件合格率提高

►Improvement of qualified rate of forgings

模具寿命延长

► Die life extension

提高生产效率

► Lmprove production efficiency

降低生产成本

► Lower production cost

具有较大的经济和社会效益

► It has great economic and social benefits

3. Servo sytem advantage

► Super energy saving: energy saving rate 45%-80%

► Super stability: Widely speed rang and strong overload capacity

► Excellent voltage range: 330V-600V

► Both have motor KTY and PTC overheating protection function

► Many additional green values: Extend the using life, Low noise, Reduce the use of cooling water

► We supply the whole completed servo system:Including servo driver, servo motor, SUMITOMO gear pump, electric cabinet, electric resistance, pressure sensor, magnet ring, press-flow shields semaphore wire, power cable, oil flange, oil suction pipe, semaphore converts board, U-steel and so on

4. Specification