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RTSP1400-PLUS- PVD Sputtering Chrome For Car Mirrors

SHANGHAI ROYAL TECHNOLOGY INC.

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Address: 819# SONGWEI ROAD (N.) SONGJIANG INDUSTRIAL ZONE, SHANG HAI, CHINA 201613

Contact name:ZHOU XIN

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RTSP1400-PLUS- PVD Sputtering Chrome For Car Mirrors

Country/Region china
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Product Details

 
PVD hard Chrome deposition with magnetron sputtering technology which is an advanced coating solution to replace the wet chrome electrolating process. Compared with thermal evaporation coating, sputtering deposition’s film has better adhesion and much harder performances.
 
 

Magnetron Sputtering Coating Technology enables for mirros high throughput demand due to its fast deposition rate.
Unlikely the in-line sputtering system, the low production cost makes it possible for the entrepreneurs who are aming to start the business at a low investment.

 

 Key Features:

Hight througput and large bath capability.Highly transparent, electrically conductive, highly reflective solar collectors, selectively reflective corrosion-proof, anti-glaring blue.

 

 General Information

Various coating processes for automotive mirrors has been developed and qualified. Chromium PVD

coating onto float glass substrates as reflection layer is accomplished by DC-Magnetron sputtering.
Colour appearance of the layers can be generated by introducing of reactive gases, like Argon, Oxgen and Nitrogen.

 

Technical Specifications
 

 

 

Description

For Car MirrorFor Car Wheels
RTSP1400-PLUSRTSP900RTSP1400RTSP1800
Targets AavailableChrominum, Aluminum, Stainless Steel, Copper, Brass, Titanium, Silver etc.

Capacity

 

Max. 4.86 sqm

Max. size : 27" x 1 Unit

 

Max. size 25" x 4 Units

Max. size : 27" x 2 Units

Max. size 22" x 8 Units

 

Deposition Chamber

φ1400 *H1600mm

 

φ900 * H900mm

 

φ1400 * H1600mm

 

φ1800 * H1800mm

 

Load Diameter

(Max.)

6*φ360mm1 axis1 axis

4 axis * φ560mm

 

Load Height
( Effective)
1200mm700mm1100mm1400mm
Deposition Sources

4 sets cylinder sputter

1 set planar sputter

2 sets planar sputter W125*L850mm2 sets planar sputter W125*L1350mm2 sets planar sputter W125*L1650mm
Sputtering PowerMax. 40KWMax. 30KWMax. 40KWMax. 60KW
Operation & Control System

CE standard

Mitsubishi PLC+ Touch Screen

Operation Program with backup

 

 
These configurations are standard, for a specific developing market and new special coatings, the customized configurations and modifications are available on requests.
 
 
 
 
 
 
 
Magnetron sputtering deposition machine key technologies and module
 
Magnetron Sputtering Sources - Planar Sputtering Cathode
 

 

What is magnetron sputtering technology?
Magnetron sputtering is another form of PVD coating technology.

Plasma coating
Magnetron sputtering is a plasma coating process whereby sputtering material is ejected due to bombardment of ions to the target surface. The vacuum chamber of the PVD coating machine is filled with an inert gas, such as argon. By applying a high voltage, a glow discharge is created, resulting in acceleration of ions to the target surface and a plasma coating. The argon-ions will eject sputtering materials from the target surface (sputtering), resulting in a sputtered coating layer on the products in front of the target.

Reactive sputtering
Often an additional gas such as nitrogen or acetylene is used, which will react with the ejected material (reactive sputtering). A wide range of sputtered coatings is achievable with this PVD coating technique. Magnetron sputtering technology is very advantageous for decretive coating (e.g. Ti, Cr, Zr and Carbon Nitrides), because of its smooth nature. The same advantage makes magnetron sputtering widely used for tribological coating in automotive markets (e.g. CrN, Cr2N and various combinations with DLC coating - Diamond Like Carbon coating).

Magnetic fields
Magnetron sputtering is somewhat different from general sputtering technology. The difference is that magnetron sputtering technology uses magnetic fields to keep the plasma in front of the target, intensifying the bombardment of ions. A highly dense plasma is the result of this PVD coating technology.

Magnetron sputtering technology is characterized by:

  • A water-cooled target, so little radiation heat is generated
  • Almost any metallic target material can be sputtered without decomposition
  • Non-conductive materials can be sputtered by using radio frequency (RF)
    or medium frequency (MF) power
  • Oxide coatings can be sputtered (reactive sputtering)
  • Excellent layer uniformity
  • Very smooth sputtered coatings (no droplets)
  • Cathodes (of up to 2 meter long) can be put in any position, therefore high
    flexibility of sputtering equipment design

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