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[China]
Trade Verify
Address: No.470 Shengli Creative Park, Zhongshan North Road, Zhabei District, Shanghai, China
Contact name:Wendy
SHANGHAI TOPGREEN INDUSTRIAL CO., LTD |
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Verified Suppliers
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Rotomolding Vertical Water Tank Rotational Mould For Low Price Roto Mould For Vertical Water Tank Mold
Description
Product Name
aluminum fuel tank mould,water tank mold
Material :aluminum 6061 ( aluminum block)
Surface treatment :Polish, Sandblasting,
Wall thickness: 8-10mm
Mould life : 10000 shots
Mould Process:
Design, foam, casting, CNC process, Polish, Frame, Test, Packing
Plastic Material:LLDPE, MDPE, HDPE, CROSS LINKED PE
To produce a rotomolded water tank, the following steps are typically involved:
Mold Design: The first step is designing the mold. The mold consists of two or more halves that are machined or fabricated from materials such as aluminum or steel. The mold design includes the shape and size of the tank, as well as any additional features like outlets, inlets, or reinforcing ribs.
Mold Fabrication: Once the mold design is finalized, it is fabricated based on the specifications. Skilled toolmakers or mold fabricators use CNC machining or other techniques to create the mold halves.
Material Preparation: The plastic material used in rotational molding is typically in powdered form, such as polyethylene (PE). The material is selected based on its suitability for storing water and meeting regulatory requirements.
Loading the Mold: The mold halves are assembled and clamped together. The powdered plastic material is then loaded into the mold cavity. Care is taken to distribute the material evenly throughout the mold.
Heating and Rotation: The mold is heated, and as the temperature increases, the plastic material melts and coats the inner surface of the mold. The mold is simultaneously rotated on multiple axes, ensuring uniform coverage of the mold walls.
Cooling and Solidification: After the rotational molding process is complete, the mold is cooled down to allow the plastic to solidify. This can be done by circulating cool air or water around the mold.
Mold Opening and Demolding: Once the plastic has cooled and solidified, the mold is opened, and the newly formed water tank is removed. The excess material, known as flash, is trimmed off, leaving behind a finished product.
Cast Aluminum moulds.
Make mold sample, die casting the mould, then machining the casting in CNC machines. Then the mould is polished and/or textured to your specifications, this process takes a meticulous eye for detail. The mould cavities are then fit together.
It will be made sandblast per the request.
A steel frame is constructed and mounted to the mould.
After the framing and fitting of the mould are completed, we will produce samples to test the new mould.
1. Shaping mode: CNC machining / Casting
2. Material of moulds: Aluminum 6061 / Aluminum A356
3. Mould surface treatment: Polishing / Sand blasting
Mold Manufacturing process
Item | Descripition |
Type | Aluminium die casting |
Equipment | many kinds of die casting machine such as pressing machine, |
CNC machine etc, | |
Material | Aluminum |
Quality Contral | 1. first checked after cast from die casting machine |
2. second checked by the warehouse workers | |
3. third checked after machining and surface finish | |
Package | As per customers' requirement |
Advantage | Over 10 years rich experience . |
We produce strictly according to customers'design and machining request | |
Welcome to cooperate with us by providing drawings or samples. | |
Workflow | Checking drawing → Mould 3D drawing designing →Patten processing →Aluminum casting →Aluminum CNC processing → Mould assembling →Aluminum mould surface finishing →Sample testing... |
Material of products | LLDPE, LDPE, MDPE, HDPE |
Shaping model | Rotomolding |
MOQ | It depends. |
Payment terms | T/T, 50% deposit in advance, balance before shipping |
More ODM&OEM products
More moulds reference:
OUR EQUIPMENT
PACKING DETAILS
FAQ
Q1: What's your company's main products?
Our company is specialized in producing the rotational molding
moulds and rotational products. We have insulated food pan
carriers, insulated box, insulated soup barrel, cooler box, dish
caddy, ice caddy and tool box available to sell. We can also
customized all kinds of rotomoulding products according to your
requirements or 3D design drawing.
Q2: What is your payment terms?
If mould: 50% deposit in advance ,50% before shipment
If product: 30% before shipment, balance should be paid before
delivery
Q3: What is your delivery time?
The delivery time is around 15-30 days after receipt of payment.
Q4: How can I place order ?
Sign contract-- Pay deposit-- Production--Pay left balance--loading
-- Delivery
Q5:What information should I let you know if I want to get a
quotation?
If mould:
Please send us some pictures and designs for checking. lf you only
have product pictures.we can design the drawing.
Product:
1. Please send us some pictures or drawing to checking if possible
so we can do best as your request. Otherwise, we will recommend
relevant products with details for your reference.
2. lf the quantity is large enough. we will make the mould based on
your requirements, then produce for you. Otherwise, you have to
bear the cost of the mould by yourself.
Q6: Are you willing to send sample for me?
Of course. If you decide to make a new mould in our factory, we can
offer you one piece of free sample, but the freight is
collected.
Q7: Is it possible to visit your factory?
Our company is located in Fengxian district,Shanghai,China. It is
very convenient to visit us, and all clients from all over the
world are highly welcome to us. We warmly look forward to your
visiting!
