Home Companies Maanshan Kingrail Technology Co.,Ltd.

Forging Casting Steel Rail Wheels Dia 36inch 40inch 42inch Size

Maanshan Kingrail Technology Co.,Ltd.
Active Member

Contact Us

[China] country

Address: Building 1, Cross-border E-commerce Industrial Park, Comprehensive Bonded Zone, Zhengpugang New District, Ma’anshan City, Anhui Province

Contact name:kelly Wang

Inquir Now

Maanshan Kingrail Technology Co.,Ltd.

Forging Casting Steel Rail Wheels Dia 36inch 40inch 42inch Size

Country/Region china
City & Province anshan anhui
InquireNow

Product Details

Forging Casting Steel Rail Wheels Dia 36inch 40inch 42inch Size

 

Position detection mechanism, under the conveyor, there is a jacking mechanism that lifts the wheels on the conveyor up to the receiving table. The position detecting mechanism is connected with the jacking mechanism and the transfer mechanism through the control unit so that the wheels can be separated from the receiving table for coding. The beneficial effect of the present invention is that the present invention satisfies the needs of intelligent logistics transformation in the process of wheel transfer, cancels the use of driving, makes the transfer of wheels more stable and flexible, has a higher degree of automation, and is suitable for wheels of various sizes It avoids the phenomenon of stacking, skewing and even inverted stacking during the transfer process.

 

Detailed specification of Forging Casting Steel Rail Wheels Dia 36inch 40inch 42inch Size

SpecificationCustomized, customer required, customer's drawings of Rail wheels
Materialcast iron, Grey iron, ductile iron, carbon steel, low alloy steel, tool steel, steel, stainless steel, brass, copper, aluminum alloy, zinc etc
ProcessSand casting, Coated sand casting, Shell mold casting,Lost foam casting ,V- process,Centrifugal casting, Ceramic Casting, machining,free forging, die forging,pressure forming ,roll forging, precision forging, forging pressure, etc.
castingsand casting, precision casting, investment casting, lost wax casting, die casting, gravity casting, shell mold casting
machinelathe, CNC, drilling machine, milling machine, boring machine, planting machine, machining center, gravity casting machine etc 
ApplicationAutomobile, agricultural machinery, furniture, construction, home appliances, electronics.
surface treatmentpowder coating, painting, spraying, electric galvanization, coating, zinc phosphide, impregnation, painting, spray paint, black and blue oxide coating, spray paint black, powder coating painting
Inspection equipmentProfile projector, Rockwell hardness tester, Vickers hardness tester roughness tester, air gage, concentricity tester , universial microscope, CMM, digital caliper and rockwell hardness tester etc.
Production UsageAuto parts, train parts, mining accessories, engineering machinery parts, valves, pipe fittings, construction machinery and furniture accessories, agricultural machinery parts, agricultural machinery parts, railway parts
Remark(1)Any RFQ, Please feel free to send your drawings(CAD/PDF)for your quotation.
(2)All parts are not in stock, customized only!

 

 

A railway wheel cooling device, a cooling method and a preparation method adopted by Kingrail belong to the technical field of railway wheels. The device includes a quenching table and a plurality of spray guns uniformly arranged along its circumference, and the spray guns include a water outlet panel and a water inlet branch pipe. The water outlet panel is provided with large nozzles and small nozzles with different diameters. The small nozzles are controlled by a branch pipe alone, and the large nozzles are divided into upper and lower parts, which are controlled by different branch pipes. It can easily adjust the strength of the cooling water sprayed to the wheel, and improve the cooling uniformity of the wheel rim in the radial and axial directions. The cooling method adopts the above-mentioned cooling device to heat-treat and cool the wheel when preparing the wheel, thereby effectively enhancing the hardness uniformity of the wheel rim and improving the service performance of the wheel. The preparation method adopts the above-mentioned cooling method to heat-treat and cool the wheel during preparation, so that the uniformity of the hardness of the rim can be prepared.

 

The heat treatment method for medium-carbon low-alloy steel road wheels includes quenching and heating the rolled and slow-cooled railway wheels at 840-860°C, water spray cooling, tempering at 500±10°C, power frequency induction heating at 890-910°C, The purpose of the compressed air cooling process is to significantly reduce the depth of the abnormal tissue area near the surface of the tread on the basis of maintaining the original mechanical properties of the wheel, or completely eliminate the abnormal tissue layer, so as to improve the performance of the wheel and reduce the cutting cost.

 

Customized Casting/Forging Railway Parts Railroad Wheel Cast Iron/Steel Rail Wheel Train Wheels mainly used for RRV, Road-rail dual-use vehicles refer to special vehicles that can run on railway tracks as well as on general roads and even in the field. also called RRV. It was mainly used in the military in the early days. Hyundai mainly undertakes emergency tasks such as maintenance and rescue of railway lines and along the lines. Road-rail dual-use vehicles are required to be able to switch between roads and railways quickly and easily. It is usually realized by the hydraulic lane-changing slewing device on the chassis and the railway traveling guide wheel device that can be raised and lowered at any time. With the guide wheel device, the general rubber tire wheels can drive straight along the rail. Because this kind of vehicle requires a certain traction and carrying capacity, it can play a unique role in the event that the railway line is interrupted or blocked due to a disaster. Dedicated road-rail vehicles include: electric traction section catenary repair vehicles, excavators used for mountain railway repairs, emergency tractors, generator vehicles, fire trucks, fast bridge vehicles, etc.

 

Road rail vehicles forging and casting wheels assembled by bearing or axles to wheelset

Strength of Metal Steel Hydraulic Drive Rail Gear Railroad Wheels Railroad Cast Iron/Steel Rail Wheel Train Wheels:

1. Forging production, longer lifespan, for smaller quantity, free forging, for big quantity, precision forging with mould

2. Diameter: 0-1450mm, 6",8",10",12",14",16",20",24",28",30",34",36",40",42",etc

3.100% inspection before delivery

 

Usage of Road rail vehicles forging and casting wheels assembled by bearing or axles to wheelset:

Train, railcars, light rail, street car, metro, freight car, railway wagon for mining, rail trucks, ballast rail cars, Hy-rail hirail cars, etc

 

The Production Railway Wheels Process

1. Wheels Steel Melting 2. Round Billet Sawing Cutting 3. Heating 4. Phosphorus 5. Stamping Forming 6. Rolling 7. Bending Punch 8. Hot Stamping 9. Laser Measurement 10. Drop Stack 11. Roughing 12.Hardening 13.Tempering 14. Sampling 15. Pre-processing 16. Finishing 16. The Cold Print 17. Static Equilibrium 18. The Cold Print 19. Hardness Testing 20. Ultrasonic Testing 21. Magnetic Particle Testing 22. Shot Peening 23. Painting Packaging

Main Testing and Inspection Device

No.DeviceTypeQtyStatusNote
1End quenching machineDZJ-I1workingTesting
2Electric resistance furnaceSX2-8-122workingTesting
3Inverted metallurgic microscope4XCE1workingInspection
4High temperature box resistance furnaceSX2-4-131workingTesting
5Automatic digital display Rockwell hard-tester200HRS-1801workingInspection
6Electronic Brinell hardness testerTHB-30001workingInspection
7HR-150B Rockwell hardness testerHR-150B1workingInspection
8Rapid multi-element analyzerJS-DN3281workingInspection
9Electric arc furnaceJSDL-81workingTesting
10Rapid multi-element analyzer(C & S)JS-DN3281workingInspection
11Infrared thermometerAR8722workingInspection
12Portable chemical composition analyzerAR8722workingInspection
13Test specimen samplerKW30-61workingInspection

  •  

Our Equipments:

The total production area of Kingrail Parts is 55, 000 square meters, including a 40, 000 square meter factory and 10, 000 square meter warehouse. The production mill covers over 100, 000 square meters equipped with steel rolling and casting lines, rail elastic clip lines, fish plate lines, spike & Bolt lines, heating treatment line and surface anticorrosion treatment line rockwell hardness tester as well as electro galvanizing, hot galvanizing and Dacromet processing lines. Our technical force is strong, the inspection method is complete, we can strictly implement the national railway standards for production.

 

Services we can provide:


1. Our railway products comply with AREMA, DIN, BS, UIC, GOST, NF, JIS, GB and other standards.

2. We can customize railway fasteners products according to your samples or drawings.

 

3. Fast , Convinient Services with High quality products but competitive price.

 

4. Complete quality inspection procedure to every batch of shipment before delivery.

 

5. After-service can be warranty last to 3 years of any questions from our customers.

 

Our aim is to serve customers by providing the the most optimized solution according to the needs of production and meet the satisfaction.

 

 



 

 

Railway parts products we can provide:

1, Rail Spike Series: Rail Screw Spike, rail Dog Spike, rail Elastic Spike etc.

2, Track Bolt series: Track Bolt, Segment Bolt, Metro Bolt, Tunnel Bolt, Hex Bolt, Square Bolt, Turnout Bolt, Fishtail Bolt, T bolt etc

3, Rail Clip series: Nabla rail Clip, Elastic rail Clip, SKL rail Tension Clamp, O rail Clip, Gauge Lock Clip etc

4, Steel Rails series: Railway rails, Crane Rails, Mining Rails, Over the head Rails, etc

5, Steel rail wheels series: Train Wheels, Crane Wheels, Hi-rail vehicle wheels, etc

6, Other materials and accessories: Rail Gauge Insulator, rail rubber Pad, rail Fish plate, Nut, rail Plastic Dowel, rail Tie plate, Spring Washer, Flat Washer, Cast Iron Insert, Anti Creeper, rail Gauge Rod etc.


Why choose us:

1. The company is in a leading position in the industry and has obtained SGS-ISO9001: 2008 quality system certification and CRCC certification. Quality is guaranteed.

2. We have 8 professional sales staff and more than 60 professional engineers. Can provide professional and fast suggestions and quotations for your railway customized products

3. Ma′anshan is a port city. We can provide you with faster shipping services

4. 20 years of production and sales experience. Deal with all kinds of after-sales problems for you in time.

 

Main Production Equipment List   of Road rail vehicles forging and casting wheels assembled by bearing or axles to wheelset

No.EquipmentTypeQtyStatusNote
1Vertical latheVTC607036workingFinishing workshop
2VMCAVL-8603workingFinishing workshop
3VMCVMC850B14workingFinishing workshop
4Multi-function machineHTC2050n20workingFinishing workshop
5CAK5085di10workingFinishing workshop
6Steyr CNC latheCK7520ACK508 6workingFinishing workshop
7Milling and drilling machineXZ8210C2workingFinishing workshop
8CNC milling and drilling machineTY-ZT50606workingFinishing workshop
9OD milling machineMB32BX5002workingFinishing workshop
10Air compressorHLGD-751workingFinishing workshop
11Vertical drilling machineZ5140A6workingFinishing workshop
12CNC suspended tapping machineSKXFGS.PS5workingFinishing workshop
13CNC hobbing machineYK3180CNC36workingFinishing workshop
14Marking machineHZP-90*160D etc.6workingFinishing workshop
15Natural gas furnaceWLS-DZ-001 etc.2workingForging workshop
16Air hammerC41-2000 etc.15workingForging workshop
17PressJ53-2500C etc.18workingForging workshop
18Ring rolling machineD51-450A etc.8workingForging workshop
19Electric furnaceKGPS-600KW etc.10workingForging workshop
20Compressor175A-20.5 etc.3workingForging workshop
21CNC sawing machineGZ423216workingRaw material workshop
22Automatic normalization furnaceHRDW-600KW8workingHeat treatment workshop
23Suspended gas normalization furnaceWD-01382workingHeat treatment workshop
24Shot blasting machineQ3210,Q69 etc.4workingFinishing workshop
 

 

Hot Products

Detailed specification of 30 Inches Train Cart Wheels , 762mm 51HRC Carbon Steel Wheel Forging ...
Forging Casting Steel Rail Wheels Dia 36inch 40inch 42inch Size Position detection mechanism, under ...
Detailed specification of Customized Casting/Forging Railway Parts Railroad Cast Iron/Steel Rail ...
Forging Pressure Steel Rail Wheels 42CrMo 4140 60E Material OEM The train wheel hub flaw detection ...
Detailed specification of Metal Steel Hydraulic Drive Rail Gear Railroad Wheels Railroad Cast Iron...
Diaphragm Laminated Membrane Coupling (Film Coupling) With Intermediate Shaft introduction Coupling ...