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Customized Gas Fired Furnace , Heat Treatment Furnace Stable Performance

Wuxi Wondery Industry Equipment Co., Ltd

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Address: Shengang Metropolitan Plaza, Xinwu District, Wuxi, China

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Customized Gas Fired Furnace , Heat Treatment Furnace Stable Performance

Country/Region china
City & Province wuxi jiangsu
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Product Details

Personal Customized Gas Fired Car Bottom Furnace For Heat Treatment

Product Application

Personal Customized Gas Fired Car Bottom Furnace For Heat Treatment is state standard energy saving cyclic furnace.

It is a fiber structure saving 60% power consumption. It is among the first manufacturers to employ compound high

aluminum porcelain nail group, trolley anti-explosion sealing bricks, automatic sealing trolley and furnace door, and integrated rail. 

This series furnace is applicable to the quenching, annealing and aging treatment of high chrome parts, high manganese cast

parts, cast iron, rolls, steel balls, 45# steel parts and others.


 

SPECIFICATIONS FOR Personal Customized Gas Fired Bogie Hearth Furnace 
 
 
 
 
Temperature control
system
Rated Temperature
1300
common heating temperature
400-1250
Furnace body exterior temperature
≤ 55 + room temperature 
Temperature control system precision
≤±1
Uniformity of furnace temperature
≤±10
 
Gas burning system
Fuel
 
natural gas
Gas calorific value 
Kcal/m3
7000
Gas supply pressure
Mpa
0.05-0.1
 
Mechanical system
door lifting mechansim
 
electric hoist
bogie driving system
 
reducing motor
door and bogie moving speed
m/min
6-8
 
Refractory lining
hearth lining
 
aluminum silicate fiber
bogie lining
 
refractory brick 
 
Technical Parameters
No.ItemTechnical Parameters
1Gas pressure before furnace≤1kg
2FuelNatural gas
3fuel gases calorific valueApprox 21000kcaL/m3
4Heating zone4 zones
5Max temperature900℃ ( normal used temperature 750℃ )
6Loading capacityApprox 34 ton/furnace
7Temperature measurement accuracy±2℃
8Gas consumption

72m3/h

(based on the loading capacity 34 ton, and the temperature rise speed is 150℃/hour )

9Gas pipe before furnaceGas flow≥80m3/h
10Air consumption2500m3/h
11Temperature uniformity±15℃
12Effective working size3300×1900×2300mm(D×H×W)
13Hearth size

3600×2300×2800mm(D×H×W)

(the heigh includes the base support)

14Quantity and model of burner8pcs/230KW, direct flame burner, on lower part of the furnace side
15Temperature control methodPID regulation + PLC touch screen control (Siemens)
16Max temperature rise speed60-150℃/h, adjustable
17Air preheat temperature100-150℃ ( the furnace temperature above 800℃)
18Furnace lininghigh quality heat-resistant fiber compression block structure, fixed by 304 stainless steel
19Operating voltage

415V, 3 phase, 4 wire;

220V, 2 phase, 50Hz

20Furnace door opening methodthe furnace door is fixed on the bogie
21Furnace door sealing methodSealed by 2 sets electric push-rod
22Bogie driving power7.5KW motorized chain sprocket driving mechanism, speed 6-8m/min
23Furnace side sealing methodSealed by 2 sets electric push-rod
24Furnace back sealing methodSealed by a spring compacted cotton block
25Consumption indexHeat efficiency at full loadη≥40%

Main Features

1) Personal customized gas fired car bottom furnace for heat treatment has a shell of welded steel plates and

sectional steel. The structure is of thick material. 

2) The hearth wall lining of the bogie hearth furnace is an all-fiber structure, saving about 60% of power consumption compared

with the traditional

brick hearth.

3) Low noise, energy-friendliness, and stable performance.

 

4) Advanced CAD design. 

 

5) Years of experiences in heat treatment process. 
 

 

Control Cabinet

Name: GGD type electrical control cabinet

Brand: CHINT, SIEMENS, Schneider, Omron, etc. 

Original: China, Germany, French, Japan, etc. 

 

Burner

Name: SINON burner (Germany technology) 
Brand: SINON  
Original: China 

 

 
 

 

MODEL TABLE
Hearth Size (mm)
L*W*H
Max Temperature 
( ℃ )
Max Loading Capacity
 ( kg )
950×500×450
1200
500
1100×600×400
1200
800
1200×600×450
1200
1000
1500×750×600
1200
1500
1800×900×600
1200
2500
1800×900×650
1200
3500
2000×900×700
1200
4000
2000×1000×750
1200
4200
2200×1000×800
1200
5000
2200×1050×750
1200
6000
2400×1200×800
1200
6500
2500×1300×900
1200
7000
2500×1400×900
1200
8000
2800×1500×900
1200
9000
3000×1500×900
1200
10000
3000×1530×950
1200
11000
3200×1530×950
1200
12000
3500×1500×1200
1200
15000
4000×1500×1200
1200
18000
4500×1500×1200
1200
20000
4500×1600×1200
1200
22000
5200×1500×1200
1200
25000
5500×1500×1200
1200
28000
6000×1500×1200
1200
30000
6500×1800×1200
1200
35000
7000×1800×1200
1200
38000
7200×2000×1200
1200
40000
7500×1800×1800
1200
42000
8500×2000×1500
1200
52000
9000×2200×1600
1200
60000
 
 
Picture of Electric Resistance Bogie / Car  Hearth Furnace 

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