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750 Degree Celcius Double Chamber Electric Vacuum Brazing Furnace for Bar Plate Coolers

Wuxi Wondery Industry Equipment Co., Ltd

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750 Degree Celcius Double Chamber Electric Vacuum Brazing Furnace for Bar Plate Coolers

Country/Region china
City & Province wuxi jiangsu
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Product Details

750 Degree Celcius Double Chamber Electric Vacuum Brazing Furnace for Bar Plate Coolers

1. Summary

The aluminum brazing furnaces are divided into continuous brazing furnadce and vacuum brazing furnace.

The vacuum brazing furnace is specially needed for the brazing of bar-plate heat exchangers, oil coolers, etc.

The vacuum aluminum brazing furnace is mainly used for railway locomotive heat exchange equipment, air

separation equipment and automobile environmental protection production. Products with vacuum brazing

treatment: intercooler, oil cooler, radiator, evaporator, condenser, radar grid antenna, waveguide and various

plate fin or segment heat exchangers.All measurement units adopt international unit (SI) standard.The

measurement units of all parts, components and various instruments of the equipment adopt the

international unit (SI) standard.

 

 

2. Technical Parameters

2.1 aluminum brazing vacuum furnace: 1 set;

2.2 Effective heating zone size: 3000 (L)×1200 (W) ×1200 (H) mm;

2.3 Furnace charging capacity: ≤ 3000kg / furnace (including tooling fixture);

2.4 Maximum temperature: ≤ 700 ℃;

2.5Working temperature: 300-650 ℃;

2.6 Heating power: 500kW;

2.7 Uniformity of furnace temperature: ≤± 3 ℃ (600 ℃);

2.8 Temperature control accuracy: ≤± 1 ℃;

2.9 Temperature rise time: ≤ 40 minutes for temperature rise to 700 ℃ without load from room temperature;

2.10 Extreme vacuum degree: 6×10 Pa-4;

2.11Working vacuum: 2×10 Pa-3;

2.12 Pressure rise rate: ≤ 0.4 Pa/ h;

2.13 Vacuum suction time: ≤ 40min to reach 2×10-3 Pa in cold state and empty furnace(excluding preheating time of diffusion pump);

 

3. General Overview

The electric brazing furnace is a horizontal, 2-chamber structure, with furnace doors at both the front and rear side.

The vacuum brazing furnace doors are driven by speed reducing motors.

The pneumatic push rod is locked and fed at both ends.The main machine is composed of vacuum furnace body,

heating chamber, vacuum system, inflation system, pneumatic system, water cooling system, electrical control

system, etc.

 

3.1 Vacuum furnace body and cover, 1 set

3.2 Heating chamber, heating element and insulator, 1 set

  Magnesium trap: 1 set

  The magnesium trap is a grid type water-cooled copper tube and copper fin structure, which effectively collects

the magnesium oxide powder       produced in the welding process and protects the vacuum system.

 

3.3 Vacuum system, 1 set

3.4 Electrical control system, 1 set

3.4.1 Temperature control system

3.4.2 Thermocouple (type K)

3.4.3 Temperature and vacuum recording instrument

3.4.4Programmable logic controller (PLC)

3.4.5 Vacuum measuring instrument

Hangzhou Pangu vacuum gauge is adopted.

3.4.6 Heating voltage regulator

 

     Touch screen control system:

 

l Identification of operator level (different passwords for each level)

l Input of basic parameters of brazing process (temperature, vacuum degree, pressure, etc.) and display on the screen

l Brazing process program setting

l Automatic control of brazing process

l Tracking of brazing process (curve, chart, fault analysis, simulation screen and table) of equipment

l Start up and control of brazing process (remote diagnosis, user help)

l Store and record the brazing process (actual value, event and fault) and print the fault in real time

l After each brazing process, print the quality documents (curve, fault and alarm, quality chart) shall be recorded

l Display and printing of actual and historical curves

l Storage and output of data files

 

3.5 safety system, 1 set

3.6 Pneumatic system, 1 set

3.7 Water cooling system, 1 set

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