Active Member
|
[China]
Address: No.8, Biyun Rd, Fuqiao Town, Taicang City, Jiangsu Province, China
Contact name:Peter W
Taicang Global Machinery Co., Ltd. |
|
|
2-Wave & 3-Wave Standard Highway Guardrail Roll Forming Machine
A. Technical flow
Automatic decoiling → 7 Roll leveling → Servo feeding → Hydraulic punching & cut off → Fast table roller → Roll former → Conveyor
B. Main Components
| NO. | Item | Quantity |
| 1 | Decoiler | 1 set |
| 2 | Leveling machine | 1 set |
| 3 | Servo feeding(including electrical control) | 1 set |
| 4 | Punching mould | 3 sets |
| 5 | 4-column hydraulic press(including pre-cut off) | 1 set |
| 6 | Fast table roller | 1 set |
| 7 | 30kw hydraulic station | 1 set |
| 8 | Roll former(including rollers) | 1 set |
| 9 | Conveyor | 1 set |
| 10 | Electrical console | 1 set |
C. Main technical parameters
1. Material properties and specifications
1) Material: Q235
2) Thickness: 2.5-4mm
3) Width: 475mm/740mm
4) Coil ID: φ508mm
5) Coil OD: ≤φ1900mm
6) Coil weight: ≤10T
2. Profile drawing (as per confirmation of both sides)
1) Width: 310mm/506mm
2) Height: 85mm
3) Length: 4320mm
4) Length tolerance: 4320mm±2mm
3. Whole line specifications
1) Forming type: cold roll forming
2) Speed: ≤15m/min(4320mm product about 3 per min)
3) Feeding direction: left
4) Main voltage: 380V,50Hz
5) Total power: about 100kw
D. Main components parameters
1. Hydraulic decoiler
2. Leveling machine
3. Servo feeding machine
4. Punching & cut off structure
5. Automatic table roller
1) Length: 5000mm
2) Table roller: square pipe welding, drum conveying
3) Table roller diameter: 80mm
4) Transmission: chain transmission
5) Moter power: 1.5kw(Speed regulating motor, adjustable feeding speed)
6. Main Roll former
1) Stand: welded qualified steel, then tempering treatment
2) Feeding stand:side handwheel type
3) Roll former structure: cast iron stand type gearbox transmission(gimbal)
4) Gearbox model: GY230
5) Shaft material: 40Cr hardening and tempering treatment(HB 220-260)
6) Shaft diameter: Φ105(HRB bearing)
7) Roll former motor power: 44kw(22kw x 2)
8) Roll former speed: 0-20m/min (exclude punching and cutting time)
9) Roll former station: Main roll:19 stations, feeding roll: 8 stations(The purpose is to satisfy two-wave and three-wave guardrail profiles on one machine)
10) Thickness: 2.5-4mm
11) Spread width: details are shown in drawings(based on the width of the actual test plate)
12) Length tolerance: ±1.5mm
13) Roller mould: 1 set (produce two-wave and three-wave profiles)
14) Roller material: Gcr15(forging)
15) Roller heat treatment: quenching treatment
7. Conveyor
1) Conveyor roller: square pipe welding, drum conveying
2) Length: 4000mm
8. Electrical control syetem
1 Inverter:Delta
2 PLC:Panasonic
3 Touch screen:MCGS
E. Buyer preparations
1) Voltage: 380V±10%,50Hz±10%
2) Environment: temperature -10°C - 50°C, humidity20%-80%
3) Total power: about 100kw.
4) Buyer provided: general switch of power supply, wires, cable, series Pipe, Gear Oil, 46°degree anti-wear hydraulic oil
5) Space: 45m x 5m x3m(LxWxH)
6) In the process of equipment installation, auxiliary facilities such as personnel, hangers and supporting tools are provided by the demander.
FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust
you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS
assessment (Audit report can be provided). We have cooperated with
many customers all over the world with high market reputation, no
worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical
information such as technical & commercial offer, machine
photos, running video, layout, operation manual, and show you
working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to
apply Visa in china embassy as authority procedures and
requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to
meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and
wiring diagram, hydraulic drawing, pneumatic & electric
pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to
customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main
crucial components except consumables
Inform immediate technical assistance and advice to customer by
phone or e-mail.
Skilled and experienced engineers are capable of dealing with any
type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable
requirements
Packing & Delivery
