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2mm Upright for Rack and Shelf Roll Forming Machine – By Gear Box

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Address: No.8, Biyun Rd, Fuqiao Town, Taicang City, Jiangsu Province, China

Contact name:Peter W

Taicang Global Machinery Co., Ltd.

2mm Upright for Rack and Shelf Roll Forming Machine – By Gear Box

Country/Region	china
City & Province	jiangsu

Product Details

2mm Upright for Rack and Shelf Roll Forming Machine – By Gear Box

A. Machine Detailed Parameters

1	Machine structure	Wire-electrode cutting
2	Main power	18.5KW
3	Roller stations	About 18 stations with torque head
4	Productivity	5-7m/min including punching time
5	Drive system	By gear box
6	Diameter of shaft	￠70mm solid shaft
7	Voltage	380V 50Hz 3phases (Customized)
8	Container need	1x40GP + 1x20GP container

B. Profile Drawing

No	Specification of the material
1	Suitable Material	CR,HR
2	Width of the raw material	Based on the profile
3	Thickness	2.0mm

C. The Chart of Process Flow

Un-coiler—Leveling —Servo feeding & Punching—Roll Forming—Cutting—out table

D. Specification of Components

No	Item	Technical Specification & Remark
1	5T Hydraulic Un-coiler	Steel coil width: 550 mm; Internal diameter of coil: variable, from 470 mm to 520 mm Maximal out diameter:1200mm Maximum coil weight: 5000 Kg; Main motor power: 5.5KW Hydraulic power: 4kw Speed controlled by frequency converter Quantity: 1
2	Leveling part	feed into unit oriented wheel(can adjust right and left) Flattener roller: three rollers over four, quenched on the surface Flattener roller material: SAE 1045 quenched to 48-52 HRC, surface chromed Diameter of flattener shaft:￠76mm Power: 4KW AC motor
3	Servo Feeding & Punching	Servo feeding system Function: feeding Structural features:adopt servo motor to feeding in Multistage, which can input ten different lengths. Liquid crystal touch screen is easy to set the data. Auto-induction system is connected with the punch machine which is controlled it. Servo power: 2.9KW Servo brand: Yaskawa 110T punching machine Mode: JH21-110 punching machine adopt continue punching Power: 11KW SPM: 50times /MIN Mould :Cr12 with quenching treatment Numbers of moulds: one set brand of punching machine: Yang Li
4	Main Roll Forming Machine	Roll station: about 18 stations with torque head Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface Shaft diameter: ￠70mm material: SAE1045 thermal refining Drive by gear box Main motor: 18.5KW
5	Machine structure:	Main frame by steel plate welding Machine structure: wire-electrode cutting
6	Hydraulic cutting system	Cutting after forming: Cut the sheet after roll forming to required length Diameter of oil cylinder:80mm Hydraulic power:5.5KW Hydraulic pressure: 16Mpa adjustable Material of blade: CR12 quenching to 58-62HRC Length measuring: Automatic encoder length measuring Tolerance of length: 3m+/- 1.5mm
7	Hydraulic System	Hydraulic power: 5.5kw with cooling fan Working pressure: 16Mpa adjustable Solenoid valve: 1 group Hydraulic oil: 46# hydraulic oil Quantity :1
8	Computer Control Cabinet	Programmable setting of profile length and quantity Operating system language: English and Chinese Voltage, Frequency, Phase: 380 V, 60 Hz, 3Phase(customized) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved Length inaccuracy can be amended easily. Control panel: Button-type switch and touch screen Unit of length: millimeter PLC brand: Panasonic Transducer: Yaskawa Touch screen: MCGS Encoder: Omron
9	Out table	Jointed by steel tube One out table with one support roller Quantity: 5 units
10	Spare Parts	Bearing: 2 pieces. Limit switch: 2 pieces Relay: 2 pieces. Oil tube: 1 piece Screws and nuts: some. Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

Machine photo for reference:

FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements