Xinxiang HUAYIN Renewable Energy Equipment Co., Ltd |
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Waste Tyres To Diesel Pyrolysis Machine 20tons Newest Technology
Product description
The function of the waste tire pyrolysis plant is to convert
various kinds of waste tires like car tyres , motorcycle tires,
bicycle tires, and OTR tires to fuel oil, carbon black, steel wire,
and syngas. Due to the advantages of environmentally friendly,
energy-saving, high safety level, and large profit of this
equipment, it is widely used for the treatment of waste rubber
products.
Output Products | Application |
Fuel Oil | 1. Used as the heating material and sell it to cement factories,
glass factories, ceramic factories, electric power factories, steel
making factories, boiler factories, etc. 2. Used in heavy oil generator for electricity generation. 3. Deep process it into diesel oil with our distillation plant, color, and smell removal system, the final oil can be used in trucks, tractors, etc. |
Carbon Black (30%-35%) | Slag for construction. |
Flammable Gas (8%-10%) | 1. Recycled into the furnace to heat reactor instead of
coal/wood/oil/natural gas. 2. Storage the exceed gas to restart the next batch. |
Specification
Item | Content | |
Raw materials | Waste tyre/rubber | |
Output | 45% fuel oil, 30% carbon black, 10% steel wire, 10%-15% syngas | |
Model | Reactor size | Capacity |
HY1500*3000 | 1 T/batch | |
HY2000*4000 | 3T/batch | |
HY2200*6000 | 5 T/batch | |
HY2600*6000 | 7 T/batch | |
HY2600*6600 | 8 T/batch | |
HY2800*6000 | 9 T/batch | |
HY2800*6600 | 10 T/batch | |
HY2800*8100 | 15 T/batch | |
Reactor material and thickness | Q345R/Q245R/310S (Boiler plate/stainless steel) 14mm/16mm/18mm | |
The whole plant weight | 15-45 tons | |
Land area | 300-400m2(L30-40m*W10m) | |
Number of workers | 3-4 | |
Processing time and power | 10-24 hours. Averagely 15KW/h | |
Certification | CE, ISO, BV, SUV, SGS Oil Report, Emission Report, 11 patents |
Advantages of Main parts of the pyrolysis plant
1. Pyrolysis reactor
1.The pyrolysis reactor offers an oxygen-free and high-temperature working condition for pyrolysis process of feedstocks.
2.Manufactured with good material of Q245R boiler plate.
3.The rollers are engineered under the feeding port and oil outlet port which is external from the heating area to bring perfect rotating balance and long service life.
4.Safe operation.
2.Square box condenser
1.Square box condenser offers a long condensing distance of 120 meters in total. The pyrolysis gas produced from pyrolysis reactor enters the internal condenser pipes connected in series. The condensing process is fast and efficient.
2.The diameter of condensing pipe not only brings larger heat exchange area, but also makes maintenance easier.
3.Combustible gas is collected by the system and routed to heating system as fuel supply. It saves fuel consumption meanwhile protect the environment.
3. Slag discharging device
1.Carbon black is conveyed in a sealed condition to achieve pollution-free.
2.The screw conveyor is combined with condenser to help cool down carbon black.
3.Easy storage and packing from screw conveyor.
4. Deduster system
1.The stainless steel deduster is filled with ceramic filters inside, which brings it strong dust adsorption capacity and good dust control effect.
2.Stainless steel material provides long life span for deduster.
3.Easy installation and maintenance.
Operation Process
1: Feeding. Feed tires into reactor manually or with auto feeder;
2: Preheating. Waste tyres will be melted under high temperatures and oil gas comes out.
3: Oil-producing. Oil gas goes through the cooling system and is cooled down into liquid fuel oil; Some oil gas that can not be turned into liquid oil will go back to the heating furnace for second burning.
4: Cooling. After the oil processing is finished, leave the plant for cooling.
5: Carbon black discharging.
FAQ
1. What is the price of one complete set of waste pyrolysis plants?
The price of the pyrolysis plant depends on the configuration, and capacity, please contact us to get the latest quotation.
2. What payment methods do you accept?
A: We can accept T/T, L/C, Western Union.
3. Does waste pyrolysis plants pollute the environment?
With a powerful de-dusting system, the smoke will be desulfurization and purified before being discharged out. SGS emission reported provided.
4. How many countries have your machines been exported to?
HUAYIN equipment has been exported to over 80 countries including Romania, Hungary, Turkey, Slovakia, Ecuador, Guatemala, Haiti, Mexico, Peru, Canada, Jordan, UAE, Lebanon, Italian, Chile, Poland, England, Thailand, Greece, Mexico, Benin, Indonesia, India, Singapore, Russia, etc.
5. How long will it take to get the machine?
The delivery time is 15 -25 working days.
Details Images of the plant