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5 6 7 Axis Small Cnc Press Brake Equipment Electric Double Servo 170ton 3200mm

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Address: 1608 Room, No.2 Building, Zhongnan Huanlehui, Dingziqiao Road, Wuchang Dist., Wuhan City, China

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PSL (WUHAN) SMART EQUIPMENT CO.LTD.

5 6 7 Axis Small Cnc Press Brake Equipment Electric Double Servo 170ton 3200mm

Country/Region china
City & Province wuhan
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Product Details

Double Servo Motors pump control Hydraulic system CNC Press Brake

 

 

Application Introduction,

 

This CNC press brake uses the tools (standard or special tools) to bend metal sheet into workpieces of various geometric cross-section shapes.
It is a sheet metal forming machine designed for cold rolling sheet metal processing.
It is widely used in sheet metal bending, such as automobile, aircraft manufacturing, light industry, shipbuilding, container, elevator, railway vehicles and other industries.

 

 

Principe and Features of the machine:

 

1. CNC Electro-hydraulic servo motors + pumps CNC press brake is two servo main motors which drives 2 way pumps to control Ram up/down synchronously.
 
2. CNC bending machine with streamlined design, high speed, high precision,high rigidity, and performance stably.
 
3. Good anti-knock frame (welded-steel plate construction), whole frame is been tempering,reduce modification,using large CNC Broing & Milling machine,process in one time, ensure high-precision.

4. Mechanical (hydraulic) crowning compensation device is equipped.

5. Backgauge is driven by digital servo motors, moved with ball screw,guided by linear guide .High precision .
Multi backgauge axes are available steel weld machine frame gets annealing treatment with constant accuracy CNC controller.
 
6. Using international famous brand in important components as Pump, Valve,Seals,Electric, Servo units, and CNC system.

7. High executive force,high standard and high professional machine assembled team.

8. Power safeguard design,with light curtain protection,open door power-off function,more safety when operating.

9. Fashion outlook,delicate,and beautiful,machines are compact design,small floor space,easy operation.

10. The Top tool & V Die and replaceable crwoning worktable, forging and precision grinding, bolts fixing.

11. Rational layout of the oil pipeline design, to prevent the oil temperature rise quickly.
 
12. Rapid production and delivery in time.
 
 

DETAILED INTRODUCTION,

  

1, Structure of CNC Press Brake:
1) Complete steel-welded structure; l
eft and right houses, working table and cylinder base are welded into a whole frame.

2) After welded, the internal stress is eliminated by tempering, so the whole steel is strong and the stability.
2) ANSYS finite element analysis software to ensure the reliability and strength of the machine frame and the bending precision.

 

2, CNC system to control:

1) All actions (X,R,Z axes running) of the Back-gauge stopper;

2) The stroke of Ram are controlled 

3) The hydraulic system flowing and pressure in two hydraulic servo units

4) The adjustment of deflection compensation

 

 

3, Hydraulic system:
1) Integrated control system imported from Rexroth Germany;
2) Two oil tanks with servo main motors+pumps+valves boards driving two sieds cylinderes separately;

3) Decrease the installation of pipelines, less oil is used and oil temperature is low longtime;
4) Ensure the working stability and better appearance.

 

4, Two main oil cylinders:
1) Closed loop control mode: Germany servo valves boards and imported Grating ruler;

2) High-frequency hydraulic control technology, faster, more efficient and accurate.
3) Totally different from traditional mechanical stop bending machines;
4) High precision of the glide positioning and bending;

 

5, Back gauge stopper:
1) High quality ball screw and linear guider to ensure the stopping precision.
2) More functional multi-axis blocking is available according to customer's requirement.

3) Standard 2 sets of fingers mounted in Linear guider installed on back gauge beam, as to complex shapes work pieces, 4 or 5 fingers back gauge system and corresponding dies are available for your choose.

 

6, Body two sides:
1) C shaped plates are fitted on both sides;
2) The high precision Grating ruler is fixed between the C shaped plates and Ram;
3) Avoid the influences on bending precision arising from distortion of machine body during bending.

 

 

 

 

Introduction of Main Parts:

 

-- CNC controller DELEM DA53T:

     Features:

  • "Hot-key” touch navigation
  • 10.1" high resolution colour TFT
  • Up to 4 axes (Y1,Y2 + 2 aux. axes)
  • Crowning control
  • Tool / material / product library
  • Servo and frequency inverter control
  • Advanced Y-axis control algorithms for closed-loop as well as open-loop valves.
  • TandemLink (option)
  • USB memory stick interfacing
  • Profile-T offline software

 

 -- Rexroth servo hydraulic system: 

 

  

 

 

 

-- GIVI Grating Ruler

The CNC Press brake use fully closed-loop electro-hydraulic servo control,

Ram position signals can be feedback to CNC system by two sides Sensor Ruler, 

then CNC controller DA66T adjusts the oil flowing amount by changing the opening size of synchronous valve

, hereby controlling the ram Y1, Y2 running on the same level, maintaining the parallel state of the worktable.

 

    

 

 

-- Mechanical Crowning/compensation table

  •  The local deflection compensation mechanism uses a mechanical interference table compensation structure. CNC controller automatic calculation control.

    

 

 

  

-- Backgauge stopper,

  ● X axis drived by servo motor 

  ● R axis drived by servo motor 

  ● Z1,Z2 axes (finger 1 and 2) drived by servo motor (Optional)

  ● Z3,Z4 axes drived by servo motors to support steel plate follow-up during bending (Optional)

  ● all axes drived by Servo Motors

  

    

   

   

 

  -- Quick Clamping to fix Top tool fastly and easily

 

   

 

 

--Standard Top tool and Double V-Die (Amada style) on machine

Materials: 42CrMo

Overall quenching process, high hardness and good wear resistance.

Single or Double V-die  V8,V12,V16 (customized)

 

     

 

 

-- Germany BAUSER and Busak+Shamban cylinder Seals

 

 

 

 

  -- Reliable electrical system

  • Electrical component (Relay, Contactors) France Schneider
  • Dustproof cabinet grade IP54 to guarantee the high quality electrical system
  • Function of open door and power off 
  • High quality Estun servo motor drivers

        

 

 

  --  Laser safety guarding

 

  

 

 

 

 

Basic Configuration:

 

 

No Name Model/Manufacture
1 CNC System

Holland Delem DA66T Controller

ESA S650

CYBELEC CT12

LZ-1000

2 Electrics France Schneider
3 Back-gauge Ball screw + linear guider; 2sets of finger moving on linear guider
4 Main Motor Two Servo motors
5 Servo Motor Nanjing Estun (back-gauge)
6 Servo Driver Nanjing Estun (back-gauge)
7 Pedal Switch KACON, South Korea
8 Sealing Ring BAUSER and Busak+Shamban, Germany
9 Hydraulic System Rexroth, Germany
10 Oil Pump Germany ALLEAD  internal gear pump 
11 Oil Tube Jointors Germany EMB
12 Top tool and V-Die One set of standard top tool and V Die
13 Back-gauge Taiwan ball screw and linear guider
14 Oil Cylinder China Taifeng
15 Quick Clamping Chinese brand
16 Deflection Compensation Mechanical Compensation/crowning table
17 Grating ruler Italy GIVI/ Spain Fagor
18 Standard Axis 4+1(Y1, Y2, X,R,+V ) 
 

 

HPB series CNC Press Brake parameters,

Model

Force

(Kn)

Max. Length

(mm)

Dis. between houses

(mm)

Throat Depth

(mm)

Stroke

(mm)

Max. Opening

(mm)

Power

(kw)

X-travel

(mm)

X-speed

(mm/s)

L*W*H(mm)

Weight

(ton)

63t/2500 630 2500 1960 400 150 480 5.5 500 200 2850*1750*2350 6
80t/3200 800 2500 2600 400 200 480 7.5 500 200 3850*1850*2550 7.2
110t/3200 1100 3200 2600 400 200 480 7.5 500 200 3850*1850*2600 8.0
110t/4000 1100 4000 3200 400 200 480 7.5 500 200 4610*1850*2700 10.5
130t/3200 1300 3200 2600 400 200 480 11 500 200 3850*1850*2600 9
130t/4000 1300 4000 3200 400 200 480 11 500 200 4610*1850*2700 11.5
170t/3200 1700 3200 2600 400 200 480 11 500 200 3900*1900*2600 10.5
170t/4000 1700 4000 3200 400 200 480 11 500 200 4650*1900*2700 12.5
200t/3200 2000 3200 2600 400 200 480 15 500 200 3900*1900*2700 12
200t/4000 2000 4000 3200 400 200 480 15 500 200 4700*1900*2700 13
250t/3200 2500 3200 2600 400 200 480 15 500 200 3900*2100*2800 14
250t/4000 2500 4000 3200 400 200 480 15 500 200 4650*2100*2850 15.5
320t/3200 3200 3200 2600 400 200 480 22 500 200 3930*2110*3200 19T
320t/4000 3200 4000 3200 400 200 480 22 500 200 4830*2110*3200 22Ton
400t/4000 4000 4000 3200 400 320 600 30 500 200 4850*2450*3500 28Ton
500t/6000 5000 6000 4900 500 320 600 37 800 200 6500*2810*4500 42Ton
600t/6000 6000 6000 4900 500 320 600 45 800 200 6500*2910*5100 50Ton
800t/6000 8000 6000 4720 700 400 600 55 800 200 6500*2950*5300 75Ton

Remarks: This parameter is maded in 2019 system. If the parameters are not updated in time, please understand and contact with us..

 

 

 

 

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