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Portable PSA Oxygen Generator 93% Purity 120Nm3/H Continuous Flow

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Portable PSA Oxygen Generator 93% Purity 120Nm3/H Continuous Flow

Country/Region china
Categories Motors
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Product Details

93% Purity 120Nm3/H PSA Oxygen Genertor Continuous Flow Po/rtable Oxygen Concentrator

Description for PSA Oxygen Generator
PSA Oxygen Generator is consisted of the screw air compressor, air dryer, filters, buffer tanks, oxygen
generator, electricity control system and the optional oxygen cylinder filling station. The complete system is installed and tested at factory, delivery to customer's turn-key project.
PB containerized oxygen g
enerator is removable, and makes the onsite installation and operation very easy. It can also save the cost for the decoration cost of the machine room.

 

Main Features for PSA Oxygen Generator

  • Runs automatically without human intervention
  • Routine maintenance reminder and 10 years spares parts available
  • Complete support, from installation to debugging to training to support
  • End-to-end monitoring of pressure, purity, flow rate and alarm function.
  • Quiet, safe and energy efficient
  • Automatic discharge of unqualified gas
  • PID output function
  • Emergency Stop Control
  • All the tubing is in stainless steel bright tube ensuring a bactericidal action


PB PSA Oxygen Generator Model Select

Range of the PSA Oxygen Generator
ModelO2 Flow (Nm3/h)O2 Flow (LPM)Equivalent cylinder-7m3(per day Nos)Power With booster(Kw)Power Without HPBC(Kw)PurityLoading
PB-55831713993%±3%LCL
PB-1010167342216.593%±3%LCL/20GP
PB-1515250512820.593%±3%LCL/20GP
PB-202033368433293%±3%20HQ/40HQ
PB-252541785433293%±3%20HQ/40HQ
PB-3030500102554093%±3%20HQ/40HQ
PB-4040667136634893%±3%40HQ
PB-50508331707657.593%±3%40HQ
PB-656510832211017993%±3%40OT
PB-8080133327214511593%±3%40FR
PB-9090150030618114493%±3%40FR
PB-100100166734021417793%±3%40FR
PB-120120200040824720393%±3%40FR+20GP
PB-150150250051026321893%±3%40FR+20GP


Working Principles for PSA Oxygen Generator

  • Air contains 21% Oxygen, 78% Nitrogen, 0.9% Argon and 0.1% other trace gases. Oxygen plant separates this oxygen from Compressed Air through a unique process called Pressure Swing Adsorption. (PSA).
  • The Pressure Swing Adsorption process for the generation of enriched oxygen gas from ambient air utilizes the ability of a synthetic Zeolite Molecular Sieve to absorb mainly nitrogen. While nitrogen concentrates in the pore system of the Zeolite, Oxygen Gas is produced as a product.
  • Oxygen generation plant's use two vessels filled with Zeolite Molecular sieve as adsorbers. As Compressed Air passes up through one of the adsorbers, the molecular sieve selectively adsorbs the Nitrogen. This then allows the remaining Oxygen to pass on up through the adsorber and exit as a product gas. When the adsorber becomes saturated with Nitrogen the inlet airflow is switched to the second adsorber. The first adsorber is regenerated by desorbing nitrogen through depressurization and purging it with some of the product oxygen. The cycle is then repeated and the pressure is continually swinging between a higher level at adsorption (Production) and a lower level at desorption (Regeneration).

 

PB-120 PSA Oxygen Plant Technical Specification
lotItemDescription /Specification
1Model/Place of ManufacturePB-120China
2Oxygen making principlePSA Pressure swing adsorption PSA变压吸附(开放式结构)
3ApplicationOperation placeIndoor
EnvironmentAmbient temperatureMin -5℃/Max 50℃/ design temperature37℃
Ambient humidityMin 40%RH Max90%RH
4Capacity120Nm3/hr
5Oxygen Gas Purity93% ±3% Test at outlet of psa oxygen generator
6Oxygen Purity SensorHT-TA530 1set
7Oxygen FlowmeterJapan SMC flowmeter 1 sets
8Inlet compress air pressure0.55~0.7 Mpa
9Inlet Oil Content≤0.001mg/m3
Residual dust≤0.01um
Residual water≤0.069mg/m3
10Air inlet atmospheric dew point-15℃
11Demand for clean compressed air26.0 m³/minRecommend Air compressor185Kw 32.3 m³/min 8Bar
12Inlet DiameterDN65
13Outlet DiameterDN25
14Maximum inlet temperatureMAX 30 ℃
15Allowable working pressure rangeMin7.5Kgf / cm2 Max9.9Kgf / cm2
16Carbon molecular sieve model/originJLOX-500
17The tower body pipe2 sets
18Air and Oxygen buffer tankPiped storage tank
19Instrument Tank, silencerPB Silencer ≤55dB(A)
20Solenoid valve brand/originAirTAC9 sets
21Pneumatic valve brand/originPowerbuilder9 Sets+2 Sets
22Control SystemControl Power Supply0.2kw/set 220V 50 HZ
PLCSiemens PL Smart S7-200 or Mitsubishi integrated PLC
Electrical boxbuilt-in1 set
Touch screenMCGS 7 inch or Mitsubishi integrated PLC with screen
23size LxWxH (mm) / Weight:(Kg)About:2500*1400*2900// 5500kg

-Standard Features -

  • Control system with SIEMENS touch operated panel
  • Automatic start/stop
  • Built in purity analyzer for continues monitoring
  • Reliable- built for uninterrupted operation
  • Designed for dynamic pressure loading
  • Robust design, piping from Stainless Steel


-Optional Features-

  • The oxygen plant incorporates various features to ensure efficient operation and monitoring of the system:
  • Molecular sieve moisture protection: Special measures are taken to protect the molecular sieve from moisture, ensuring its effectiveness and longevity in separating nitrogen from oxygen.
  • GSM modem: The system is equipped with a GSM modem that enables remote start/stop functionality, as well as sending status updates and alarm warnings via SMS messages. This allows for convenient and prompt monitoring and control of the oxygen plant.
  • Flow meter with totalize: A flow meter is integrated into the system, allowing for accurate measurement and totalization of the oxygen flow. This provides valuable information for monitoring and record-keeping purposes.
  • Oxygen dew point sensor: An oxygen dew point sensor is utilized to measure the dew point temperature of the oxygen gas. This helps ensure the purity and quality of the produced oxygen.
  • Temperature sensor: The oxygen plant is equipped with a temperature sensor that continuously monitors the temperature within the system. This helps maintain optimal operating conditions and prevents any temperature-related issues.
  • Purity and pressure control: The system incorporates controls for monitoring and regulating the oxygen purity and pressure levels. This ensures consistent and reliable oxygen production within the desired specifications.
  • Audio/visual alarm: An audio and visual alarm system is integrated into the oxygen plant to provide immediate alerts in case of any abnormal conditions or malfunctions, ensuring prompt attention and corrective actions.
  • Modbus TCP/IP connection: The system supports Modbus TCP/IP protocol, allowing for easy integration and communication with other devices or systems, facilitating data exchange and control.
  • Remote control system: The oxygen plant features a remote control system that enables remote monitoring and control of various parameters, enhancing convenience and flexibility in managing the system.
  • Data-logging with memory card: The system includes data-logging functionality, with the ability to store data on a memory card. This enables the recording and storage of important operational information for analysis, troubleshooting, and historical reference.
  • Collectively, these features contribute to the efficient operation, monitoring, and control of the oxygen plant, ensuring reliable oxygen production and facilitating effective maintenance and troubleshooting processes.


-Applications-

  • Aquaculture
  • Feed Gas for Ozone Generators
  • Glass blowing
  • Leaching
  • NOx Reduction for Fuel Burners
  • Oxygen Lancing
  • Welding, Brazing
  • Wellness

­­­­­

Ten frequently asked Questions about PSA oxygen generators

1.What is a PSA oxygen concentrator?

A PSA oxygen concentrator is a device that separates and purifies high-purity oxygen from the air using pressure swing adsorption (PSA) technology. It utilizes molecular sieve adsorbents to achieve the separation and purification of oxygen based on the differential adsorption properties of oxygen and nitrogen in the molecular sieve.

2.How does a PSA oxygen concentrator work?
The working principle of a PSA oxygen concentrator is based on the adsorption properties of the molecular sieve. It cycles compressed air and passes it through the bed of molecular sieve adsorbents. Nitrogen molecules are adsorbed onto the sieve, while oxygen molecules pass through, thereby achieving the separation and purification of oxygen.

3.What are the advantages of a PSA oxygen concentrator?
PSA oxygen concentrators have several advantages:

They can generate oxygen on-demand in real-time, eliminating the need for oxygen storage.
They are easy to operate and maintain.
They can be used indoors without the need for external gas pipelines.
They produce high-purity oxygen, suitable for medical-grade applications.
4.What are the main uses of a PSA oxygen concentrator?
PSA oxygen concentrators are widely used in medical, pharmaceutical, food processing, and electronic industries. They provide high-purity oxygen to meet the requirements of various industries and applications, such as oxygen therapy in hospitals and oxygen combustion in industries.

5.What is the oxygen purity achievable with a PSA oxygen concentrator?
Typically, PSA oxygen concentrators can provide oxygen with a purity of 93% or higher. For specific requirements, the oxygen purity can be further increased through additional oxygen purification processes.

6.Does a PSA oxygen concentrator require maintenance?
Yes, PSA oxygen concentrators require regular maintenance and servicing to ensure their proper operation and extended lifespan. Maintenance tasks include cleaning filters, inspecting, and replacing adsorbents, among others.

7.What is the noise level of a PSA oxygen concentrator?
PSA oxygen concentrators generally have low noise levels, typically below 50 decibels. However, the noise level may vary depending on the model and brand of the concentrator, but most are designed to operate quietly.

8.Does a PSA oxygen concentrator require a power source?
Yes, PSA oxygen concentrators require a power source to function properly. Typically, they need to be connected to a 220V AC power supply with a frequency of 50Hz.

9.Does a PSA oxygen concentrator need a compressed air source?
Yes, a PSA oxygen concentrator needs to be equipped with a compressed air source. It uses compressed air as the oxygen feedstock for its operation.

10.Is it necessary to frequently replace the adsorbents in a PSA oxygen concentrator?
Adsorbents are critical components in a PSA oxygen concentrator, and their lifespan is generally long, lasting several years. However, over time and with increased usage, the adsorbents gradually lose their effectiveness and need to be checked and replaced periodically. The specific replacement cycle depends on usage and the model of the oxygen concentrator, so it is recommended to follow the manufacturer's guidelines for proper operation.

 

 

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