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Customized Size Communication PCB Assembly with FR-4 Material and SMT DIP Method

Shenzhen Sky-Win Technology Co., Ltd

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Address: 4F&2F, Building 1st, Nanchang Huafeng Industrial Park,NanchangCommunity, Xixiang Town, Baoan District, Shenzhen, China

Contact name:Yang

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Customized Size Communication PCB Assembly with FR-4 Material and SMT DIP Method

Country/Region china
City & Province shenzhen
Categories Electronic Products & Components Processing
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Product Details

Customized Size Communication PCB Assembly with FR-4 Material and SMT DIP Method

 
Network Communications Industry Client Case Study
Project Overview

Our client, hailing from the bustling network communications sector, sought a seasoned partner to assemble their sophisticated printed circuit board (PCB). The project demanded precision and a high level of expertise.

Assembly Process

Our approach encompassed leading-edge automated machinery as well as meticulous manual insertion methods to place each component on the PCB. With a blend of modern auto-insertion equipment and dexterous hand insertion techniques, we tackled the challenge of assembling the board. The process didn't end there, as hand soldering was brought into play using lead-free solder to ensure not only quality but also environmental responsibility.
The PCB itself was crafted from high-grade FR4 material. This board was not a trivial undertaking, with a total of 729 components meticulously positioned using both surface mount and thru-hole technologies. Designed to support complex functionality, the board featured a multilayered structure with 8 distinct layers.

Specifications

Precision was paramount, with components such as LGA, BGA, and QFN packages requiring fine pitch spacing. The board boasted a package size range starting from 0603, catering to the varying size requirements specified for different components.

Quality Assurance

To ensure compliance with the utmost standards, our quality assurance measures were stringent. The board underwent automated optical inspections alongside comprehensive functionality tests—each phase designed to uphold the standard of excellence our client expected.

Project Timeline

Despite the intricate nature and rigorous quality expectations, the project was completed within an efficient turnaround time-frame of just 4 to 6 weeks.

 

Revolutionizing PCB Manufacturing and Assembly for the 5G 

In the realm of communication technology, printed circuit boards (PCBs) are the backbone, with multilayer High-density Interconnect (HDI) boards being pivotal for advanced communications products. The introduction of 5G technology marks a new chapter in the telecommunications industry, emphasizing the necessity for PCBs that are not only stable and flexible but also simple to manufacture and assemble. These attributes have become exceedingly crucial to accommodate the complex requirements of the 5G infrastructure.
Skywin rises to the challenge, offering expedited PCB manufacturing and assembly tailored to a vast array of communication devices. Our services encompass equipment essential for 5G base stations, various wireless devices, and sophisticated digital terminal products. We pride ourselves on our exemplary workmanship, particularly demonstrated in the 5G smartphones we have crafted for our clientele.
The excellence of these phones stems from their construction with premium Class-A substrates, the utilization of 100% genuine components, and steadfast adherence to RoHS & REACH environmental standards. This attention to quality has facilitated swift approvals during inspections conducted by local market operators. The result is impressive—a rapid surge in the sales of our products, a testament to the caliber of Skywin's PCB manufacturing and assembly for the 5G communication sector.

 

Communication PCB Technical Parameters

CategoryCommunications PCB Assembly
PCB MaterialFR-4
PCB Thickness1.2mm
Copper Thickness2OZ
SpecialistHigh TG
PCB Surface treatmentImmersion Gold
Solder MaskBlack
SilkscreenWhite
Quality StandardIPC Class 2, 100% E-testing
Additional ProcessProtective Coating
PCB quality systemROHS/UL
Application SegmentE-paper book/4G Communication/Network Switch
Request FilePCB: Gerber files(CAM, PCB, PCBDOC)
Components: Bill of Materials(BOM list)
 

Communication PCB Applications

Wireless communication technology has become increasingly important in our lives, providing us with connectivity and convenience while we are on the move. PCB assembly is essential in enabling a variety of wireless communication modules, such as Wi-Fi, Bluetooth, NFC, and 5G, to work at required data rates and low latency.
The proliferation of the Internet of Things (IoT) has seen smart devices gain widespread adoption. To enable them to effectively collect, process, and transmit data, PCB assembly is used for flawless communication and efficient functioning. This technique is used in areas such as smart homes, wearable gadget technology, and industrial IoT applications.
The Communication Printed Circuit Board Assembly from Sky-Win Technology is especially suitable for environments that demand robust digital communication capabilities. Whether it's for a network switch or a 4G communication module, the Sky-Win PCB assembly assures steadfast performance in digital data transmission and processing. With a minimum order quantity of just 10 units and negotiable pricing, this offering becomes accessible to both small-scale and large-scale operations.
Practical scenarios for the use of the Sky-Win Technology PCB assembly include telecommunications infrastructure, network servers, satellite communication systems, and advanced computing hardware. The product thrives in situations where the integrity of the signal and uninterrupted service is non-negotiable. The Digital Communication PCB Production by Sky-Win Technology, therefore, becomes a cornerstone in applications ranging from data centers to user-end communication devices that hinge on high-speed data transfer and connectivity.
In summary, the Sky-Win Technology is the go-to solution for any entity looking for a reliable partner in Communication PCB Assembly, whether for prototyping or mass production. Its high quality, adaptability to various scenarios, and commitment to customer satisfaction through flexible payment and delivery options make it a competitive product in the global market of Network PCB Assembly Service.
 
 












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