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Rubber Mixing Machine Banbury Mixer Carbon Powder Oil Auto Dosing Mixing System

Zhangjiagang Chiyu Automation Equipment Co., Ltd.
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Address: No. 3, Fusang Road, Leyu Town Zhangjiagang City, Suzhou, Jiangsu, China 215600

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Zhangjiagang Chiyu Automation Equipment Co., Ltd.

Rubber Mixing Machine Banbury Mixer Carbon Powder Oil Auto Dosing Mixing System

Country/Region china
City & Province suzhou jiangsu
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Product Details

Rubber Mixing Machine Banbury Mixer Carbon Powder Oil Auto Dosing Mixing System

Accurate weighing and dosing of process oils, which are the main inputs of the rubber mixtures, is of great importance for the quality of the resulting product. In addition to product quality, labor costs and environment cleaning has become a major requirement in recent years.
Process Oil dosing is done by weighing the oils with different properties in the desired quantity from main tanks, intermediate tanks, IBC tanks or barrels by means of gear pump, weighing them on weighing pan by means of valves, then transferring to the conveying pan and in turn sending to the mixer by a gear pump. The weighing accuracy is between 5-10g provided that it is not a very hard fluid. In our systems, we work with the highest quality materials, pumps, valves and sensors in order to continue the production of our customers without stopping. One of the most important issues in oil weighing is to ensure the fluidity, and the required viscosity is ensured by heating in both stock tanks and weighing cabins as well as in our pipelines.

Weighing and Feeding Conveyors

The dosage of the rubbers used to obtain the mixture is made by weighing and feeding conveyors. The operator panel standing in front of the weighing belt shows what kind of rubber material to weigh, according to this information, the operator weighs the desired type amount of rubber. If the weight is within the tolerance limit, other compound raw materials in the recipe are weighed. If the weighing is not within the tolerance limit, the tolerance message is displayed and the system will direct the operator to correct weighing. Again, after weighing the rubber in the same weighing, weighed micro chemicals in eva bags are checked according to the prescription. This control can be done by weight and barcode reading. All the raw materials prepared for the batch are weighed and then passed to the next conveyor, the feeding conveyor. The materials waitingfor its order in the feed conveyor are sent to the mixer as soon as demand is received from the mixer.

Features:
1.This system is suitable for banbury capacity from 55L to 160L.
2.It is applicable for the factory building structured of 1-storyey or 2-storey, saving the construction cost for new factory building.
3.This system is to fulfill the storage, conveyance, weighing and dosing of the major ingredients, such as carbon black, white fillers, and oils.
4.The storage area are separated from the production area.
5.This system had integrated mixer upstream equipment, banbury, rubber scale in one program, and realize the online control.
6.This system is realized the production automation and management information systemization.
7.This system mainly applicable for production of rubber products, plastic products, shoes, rubber cable materials, chemical materials.
8.This system had combined vacuum type conveying and screw type weighing, less space occupancy (1-2 meters higher than full vacuum system) and high weighing accuracy(+/- 50g-0.5%).

Rubber mixing machine is widely used in all rubber factories,mainly including dispersion kneader,banbury mixer, open mill, batch off. We also call open mill as two roll mill, 2-roll mill, mixing mill, roller mill rubber. Banbury mixer the compound drops from the bottom. For the kneader, the compound drops from front side.

Rubber Products Production Line with Kneader mixer
Rubber products production line with kneader mixer is designed for all kind of rubber products which requires single stage or multi-stage mixing process. The production line mainly contains Automatic Multi-ingredient Formula Weighing System,Kneader mixer,Bucket elevator ,Rubber open mill ,batch-off etc.

Main Technical Parameters:
Powder scale weighing range≤200 Kgs
Oil scale weighing range1-50 Kgs
Powder weighing accuracyStatic≤±0.1% F.S, dynamic:±0.1--±0.5Kg.
Oil weighing accuracyStatic≤±0.1% F.S, dynamic:±0.1--±0.5Kg.
Conveying capacity1-1500Kg/h
Transmission distanceHorizon≤80m; Vertical≤20m
Pipe diameterDN50-100
Air sourceRoot's Blower

 

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